1987-2002 Yamaha Banshee YFZ350 ATV Workshop Service Repair Manuals and Supplementaries
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Basic Information Identification Make: Yamaha Model: Banshee YFZ350 Product Type: Workshop Service Repair Manual & Supplementaries Generation Applicable Years: 1987-2002 Codes Vin Code Start Digit: 4X7 Introduction Market Position Target Audience: Owners, technicians, and enthusiasts seeking professional-level repair and maintenance guidance for the Yamaha Banshee YFZ350 Value Proposition: Provides the same information used by professional mechanics, ensuring accurate and efficient repairs. Competitive Analysis Differentiation: Offers comprehensive coverage across a broad model year range (1987-2002) with supplementaries for model-specific updates. Key Features Key Feature 1: Step-by-step repair procedures Key Feature 2: Exploded diagrams for clarity Key Feature 3: Comprehensive coverage for mechanics Key Feature 4: Real pictures (as stated in product description) Manual Details Coverage Areas Primary Coverage: Comprehensive Mechanical and Electrical Repair and Maintenance Supplementary Coverage: Specific model year updates and known issues for the 1987-2002 YFZ350 Banshee Page Count Main Manual Pages: 278 Supplementary Pages: 1 fold-out (1f/o) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Print or Digital (PDF) Manual Coverage Systems Covered Engine: Complete engine disassembly, assembly, tuning, and troubleshooting Transmission: Clutch, gearbox, and drive components maintenance and repair Chassis And Suspension: Frame, suspension (front and rear), steering, and wheel bearing service Brakes: Hydraulic brake system maintenance, fluid changes, caliper, and master cylinder service Electrical System: Ignition system, lighting, charging system, CDI unit, and wiring diagrams Cooling System: Radiator, water pump, and coolant service Fuel System: Carburetor assembly, tuning, fuel lines, and fuel tank service Exhaust System: Pipe and silencer maintenance and inspection Bodywork And Plastics: Panel removal, installation, and care Procedures Included Maintenance: Scheduled maintenance, lubrication, filter changes, and general upkeep Troubleshooting: Diagnostic procedures for common and uncommon issues, fault finding Repair: Detailed step-by-step instructions for all component repairs and overhauls Assembly: Complete assembly procedures for major components and the entire vehicle Disassembly: Systematic breakdown of all components for inspection and repair Inspections: Inspection guidelines for wear, damage, and proper function of all parts Specifications And Torques: Crucial torque values, clearances, and measurement specifications Technical Depth Depth: Professional Level - Suitable for experienced mechanics and serious DIY enthusiasts Diagrams: Exploded diagrams provided for each disassembly section, aiding component identification and reassembly sequence Readability: Easy to read, handy reference with comprehensive explanations Manual Specifications File Format Digital Format: PDF (Portable Document Format) Searchability: Likely searchable text if a properly OCR'd PDF Print Quality Print Quality: High-quality printing for clarity of text and diagrams (as per description) Binding Type Binding: Professional binding for durability (assumed for a workshop manual) Paper Type Paper Type: Durable paper suitable for workshop environments (assumed) Engine Specifications Primary Engine Engine Type: Two-stroke, Liquid-cooled, Reed valve, V-twin Displacement: 347cc Bore X Stroke: 64.0 mm x 54.0 mm Compression Ratio: 7.5:1 (typical, may vary by year) Carburetors: Dual Mikuni VM34SS (typically) Performance Horsepower: Approx. 35-40 HP (stock, varies by year and tuning) Torque: Approx. 25-28 lb-ft (stock, varies by year and tuning) Fuel System Fuel Type: Unleaded gasoline (minimum 90 octane recommended) Fuel Oil Mixture: 50:1 (Yamaha Premium 2-Stroke Oil recommended) Fuel Tank Capacity: Approx. 3.2 gallons (12 liters) Transmission Standard Transmission Type: 6-speed manual Clutch Type: Wet, multiple-disc Drive System: Chain drive Features Gear Ratios: Specific ratios detailed in manual, critical for performance tuning Transmission Fluid Type: Yamalube 10W-40 or equivalent API SE, SF, SG, SH, SJ, SL, SM (check specific manual for exact spec) Transmission Fluid Capacity: Approx. 0.85 quarts (0.8 liters) Dimensions Exterior Overall Length: Approx. 70.5 inches (1790 mm) Overall Width: Approx. 45.7 inches (1160 mm) Overall Height: Approx. 43.3 inches (1100 mm) Wheelbase: Approx. 49.2 inches (1250 mm) Weights Dry Weight: Approx. 341 lbs (155 kg) Curb Weight: Approx. 357 lbs (162 kg) with fluids Ground Clearance: Approx. 5.1 inches (130 mm) Safety Features Ratings Atv Safety Design: Designed as a high-performance sport ATV, operator skill is paramount. Active Features Brakes: Hydraulic disc brakes front and rear for strong stopping power. Throttle Limiter: Adjustable throttle stop screw available for learner riders (detailed in manual). Passive Features Handlebars: Wide handlebars for control and leverage. Footpegs: Wide, serrated footpegs for secure footing. Technology Features Infotainment Infotainment System: N/A - Analog instrumentation (speedometer, tachometer, warning lights) focused on performance. Driver Assistance Driver Assistance Features: None - This is a performance-oriented ATV, driver input is the primary control. Connectivity Connectivity Options: N/A - No digital connectivity features. Maintenance Service Intervals Oil Change Engine: Check oil level frequently, change based on operating hours or mileage (refer to manual for specific schedule). Air Filter Cleaning: Clean or replace air filter every 10-20 hours of operation, or more frequently in dusty conditions. Spark Plug Replacement: Replace spark plugs as per manual recommendations (typically every 100-200 operating hours). Chain Lubrication And Adjustment: Lubricate and adjust drive chain every 500 miles or 30 operating hours. Coolant Flush: Flush and replace coolant every 2 years or...
Owners, technicians, and enthusiasts seeking professional-level repair and maintenance guidance for the Yamaha Banshee YFZ350
Value Proposition:
Provides the same information used by professional mechanics, ensuring accurate and efficient repairs.
Competitive Analysis
Differentiation:
Offers comprehensive coverage across a broad model year range (1987-2002) with supplementaries for model-specific updates.
Key Features
Key Feature 1:
Step-by-step repair procedures
Key Feature 2:
Exploded diagrams for clarity
Key Feature 3:
Comprehensive coverage for mechanics
Key Feature 4:
Real pictures (as stated in product description)
Manual Details
Coverage Areas
Primary Coverage:
Comprehensive Mechanical and Electrical Repair and Maintenance
Supplementary Coverage:
Specific model year updates and known issues for the 1987-2002 YFZ350 Banshee
Page Count
Main Manual Pages:
278
Supplementary Pages:
1 fold-out (1f/o)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Print or Digital (PDF)
Manual Coverage
Systems Covered
Engine:
Complete engine disassembly, assembly, tuning, and troubleshooting
Transmission:
Clutch, gearbox, and drive components maintenance and repair
Chassis And Suspension:
Frame, suspension (front and rear), steering, and wheel bearing service
Brakes:
Hydraulic brake system maintenance, fluid changes, caliper, and master cylinder service
Electrical System:
Ignition system, lighting, charging system, CDI unit, and wiring diagrams
Cooling System:
Radiator, water pump, and coolant service
Fuel System:
Carburetor assembly, tuning, fuel lines, and fuel tank service
Exhaust System:
Pipe and silencer maintenance and inspection
Bodywork And Plastics:
Panel removal, installation, and care
Procedures Included
Maintenance:
Scheduled maintenance, lubrication, filter changes, and general upkeep
Troubleshooting:
Diagnostic procedures for common and uncommon issues, fault finding
Repair:
Detailed step-by-step instructions for all component repairs and overhauls
Assembly:
Complete assembly procedures for major components and the entire vehicle
Disassembly:
Systematic breakdown of all components for inspection and repair
Inspections:
Inspection guidelines for wear, damage, and proper function of all parts
Specifications And Torques:
Crucial torque values, clearances, and measurement specifications
Technical Depth
Depth:
Professional Level - Suitable for experienced mechanics and serious DIY enthusiasts
Diagrams:
Exploded diagrams provided for each disassembly section, aiding component identification and reassembly sequence
Readability:
Easy to read, handy reference with comprehensive explanations
Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format)
Searchability:
Likely searchable text if a properly OCR'd PDF
Print Quality
Print Quality:
High-quality printing for clarity of text and diagrams (as per description)
Binding Type
Binding:
Professional binding for durability (assumed for a workshop manual)
Paper Type
Paper Type:
Durable paper suitable for workshop environments (assumed)
Engine Specifications
Primary Engine
Engine Type:
Two-stroke, Liquid-cooled, Reed valve, V-twin
Displacement:
347cc
Bore X Stroke:
64.0 mm x 54.0 mm
Compression Ratio:
7.5:1 (typical, may vary by year)
Carburetors:
Dual Mikuni VM34SS (typically)
Performance
Horsepower:
Approx. 35-40 HP (stock, varies by year and tuning)
Torque:
Approx. 25-28 lb-ft (stock, varies by year and tuning)
Fuel System
Fuel Type:
Unleaded gasoline (minimum 90 octane recommended)
Fuel Oil Mixture:
50:1 (Yamaha Premium 2-Stroke Oil recommended)
Fuel Tank Capacity:
Approx. 3.2 gallons (12 liters)
Transmission
Standard
Transmission Type:
6-speed manual
Clutch Type:
Wet, multiple-disc
Drive System:
Chain drive
Features
Gear Ratios:
Specific ratios detailed in manual, critical for performance tuning
Transmission Fluid Type:
Yamalube 10W-40 or equivalent API SE, SF, SG, SH, SJ, SL, SM (check specific manual for exact spec)
Transmission Fluid Capacity:
Approx. 0.85 quarts (0.8 liters)
Dimensions
Exterior
Overall Length:
Approx. 70.5 inches (1790 mm)
Overall Width:
Approx. 45.7 inches (1160 mm)
Overall Height:
Approx. 43.3 inches (1100 mm)
Wheelbase:
Approx. 49.2 inches (1250 mm)
Weights
Dry Weight:
Approx. 341 lbs (155 kg)
Curb Weight:
Approx. 357 lbs (162 kg) with fluids
Ground Clearance:
Approx. 5.1 inches (130 mm)
Safety Features
Ratings
Atv Safety Design:
Designed as a high-performance sport ATV, operator skill is paramount.
Active Features
Brakes:
Hydraulic disc brakes front and rear for strong stopping power.
Throttle Limiter:
Adjustable throttle stop screw available for learner riders (detailed in manual).
Passive Features
Handlebars:
Wide handlebars for control and leverage.
Footpegs:
Wide, serrated footpegs for secure footing.
Technology Features
Infotainment
Infotainment System:
N/A - Analog instrumentation (speedometer, tachometer, warning lights) focused on performance.
Driver Assistance
Driver Assistance Features:
None - This is a performance-oriented ATV, driver input is the primary control.
Connectivity
Connectivity Options:
N/A - No digital connectivity features.
Maintenance
Service Intervals
Oil Change Engine:
Check oil level frequently, change based on operating hours or mileage (refer to manual for specific schedule).
Air Filter Cleaning:
Clean or replace air filter every 10-20 hours of operation, or more frequently in dusty conditions.
Spark Plug Replacement:
Replace spark plugs as per manual recommendations (typically every 100-200 operating hours).
Chain Lubrication And Adjustment:
Lubricate and adjust drive chain every 500 miles or 30 operating hours.
Coolant Flush:
Flush and replace coolant every 2 years or as per manual.
Fluid Specifications
Coolant:
50/50 mixture of Yamaha Super Performance 2-stroke Coolant or equivalent antifreeze/water
Brake Fluid:
DOT 3 or DOT 4 brake fluid (check manual for specific recommendation)
Known Issues
Carburetor Fouling:
Common issue due to two-stroke oil residue and ethanol in fuel; requires regular cleaning and proper jetting.
Engine Overheating:
Can occur due to coolant leaks, insufficient airflow, or improper radiator maintenance. Manual covers troubleshooting.
Clutch Wear:
High-performance use can accelerate clutch wear; manual provides inspection and replacement procedures.
Electrical Gremlins:
Age can lead to corroded connections or failing components; detailed wiring diagrams in the manual are essential.
Technical Specs
Spark Plug Gap:
0.7 - 0.8 mm (0.028 - 0.031 in) (verify with specific model year)
Idle Speed:
Approx. 1500 ± 100 rpm (verify with specific model year)
Tire Pressure Front:
4.4 psi (0.30 kgf/cm²) (refer to manual for specific recommendations)
Tire Pressure Rear:
4.4 psi (0.30 kgf/cm²) (refer to manual for specific recommendations)
Wheel Bolt Torque:
Specific torque values for hubs and wheels are critical and found within the manual.
Vehicle History
Brand Heritage
Yamaha Atv Legacy:
Yamaha has a long history of innovation in the ATV market, known for performance and reliability.
Model Evolution
Banshee Introduction:
The YFZ350 Banshee was introduced in 1987, quickly becoming an iconic sport ATV due to its powerful two-stroke engine and performance-oriented chassis.
Key Upgrades Over Years:
Updates typically involved suspension improvements, braking system enhancements, minor engine tuning, and styling changes across its production run.
Production
Production Period:
1987 - 2006 (US market, manual covers 1987-2002)
Notable Changes Pre 2002:
Examples include the introduction of longer-travel suspension, upgraded brakes, and potentially minor engine porting changes.
Awards & Recognition
Recognitions
Industry Impact:
The Yamaha Banshee is widely recognized as one of the most influential and enduring sport ATVs ever produced, creating a significant following and aftermarket community.
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