Mitsubushi GALANT Service Repair Manual 1989 1990 1991 1992 1993
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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Model Years Covered: 1989, 1990, 1991, 1992, 1993 Codes Chassis Codes: E31A, E32A, E33A, E34A, E35A, E38A, E39A, E37A, E36A Generation Codes: E30 Series (also known as the 7th Generation Galant) 👋 Introduction Market Position Segment: Mid-size sedan Target Audience: Families, professionals seeking reliable and stylish transportation Competitive Analysis Key Competitors: Honda Accord, Toyota Camry, Nissan Maxima, Ford Taurus, Chevrolet Lumina Competitive Advantage: Often praised for its unique styling (especially the sedan), comfortable ride, and optional advanced technologies like four-wheel steering (4WS) on select trims. Key Features Design Philosophy: Aerodynamic styling with a focus on passenger comfort and a smooth, quiet ride. Available in sedan and a sporty coupe (which is a different chassis code and typically not covered by this specific manual series but worth noting the Galant family). The E30 generation is often recognized for its distinctive design language of the era. Available Features Early 90S: Optional 4-wheel steering (4WS), available all-wheel drive (AWD) on certain models, premium audio systems, automatic climate control, power everything. 📋 Manual Details Coverage Areas Coverage Scope: All models and all engines Page Count Estimated Page Count: Over 1500 pages (typical for a comprehensive factory service manual covering this range) Manual Type Type: Complete Service and Repair Manual Language Language: English Format Format: Digital Download (likely PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system, emissions control Transmission Drivetrain: Manual transmission, automatic transmission, transaxle, driveline components (CV joints, drive shafts) Chassis: Suspension (front and rear), steering system, braking system (ABS, non-ABS), wheels and tires Electrical Electronics: Battery, charging system, starting system, lighting, instruments, gauges, power accessories (windows, locks, mirrors), infotainment system, engine control module (ECM) wiring diagrams, body control module (BCM) wiring diagrams Body Interior: Body construction, exterior trim, interior trim, seats, HVAC system, body sealing, doors, windows, hood, trunk Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement, brake pad and rotor replacement Diagnostics Troubleshooting: Symptom-based troubleshooting guides, diagnostic trouble codes (DTCs) for EFI systems, component testing procedures Repair Rebuild: Engine overhaul, transmission overhaul, brake caliper rebuilding, suspension component replacement, starter/alternator repair Specifications Tolerances: Torque specifications for critical fasteners, engine bearing clearances, piston ring end gap, valve lash adjustments Wiring Diagrams: Complete electrical system schematics for all major components and systems Technical Depth Depth: Comprehensive (covers everything from routine maintenance to complete engine and transmission rebuilds, including electrical diagnostics and bodywork) 📊 Manual Specifications File Format File Type: PDF Searchable Text: Likely searchable text (depends on the source conversion) Printable: Yes, printable pages Print Quality Image Resolution: High resolution for clear diagrams and text Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Codes: 4G63, 4G63T (turbocharged), 6G71 (V6) Common Engines Usdm: 2.0L SOHC (4G63), 2.5L V6 SOHC (6G71), 2.0L DOHC Turbocharged (4G63T - often found in performance variants like the VR-4) Performance 2.0L DOHc Mpi (4G63): Approx. 135-150 hp, 125-130 lb-ft torque 2.5L V6 Sohc (6G71): Approx. 170-180 hp, 170-175 lb-ft torque 2.0L DOHc Turbocharged (4G63T - E.G., Vr-4): Approx. 200-240 hp, 203-220 lb-ft torque Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) / Multi-Point Injection (MPI) Fuel Type: Unleaded Gasoline 🔧 Transmission Standard Transmission Types: 5-speed manual, 4-speed automatic Optional Drivetrain Options: Front-wheel drive (FWD), All-wheel drive (AWD - typically paired with V6 or Turbo engines and 4WS) Features Automatic Transmission Features: Electronically controlled, often with 'Sport' or 'Economy' modes. Manual Transmission Features: Close-ratio gearboxes available on performance models. 📐 Dimensions Exterior Body Styles: 4-door Sedan, 2-door Coupe (though this manual is primarily for the E30 sedan chassis) Length: Approx. 180-185 inches (depending on specific model and year) Width: Approx. 67-69 inches Height: Approx. 54-56 inches Weights Curb Weight: Approx. 2900-3500 lbs (depending on engine and options) 🛡️ Safety Features Ratings NHTSA Front Crash Test: No specific ratings readily available for this exact year range; safety standards were different. Manual will detail passive safety features. Active Features Brake Assist Type: Optional Anti-lock Braking System (ABS) on higher trims and some AWD models. Traction Control: Not commonly available on most trims; may be present on high-performance AWD variants. Four Wheel Steering: Available on select models (e.g., GSR, VR-4 variants), offering enhanced agility. Passive Features Airbags: Driver airbag became standard or widely available during this period; passenger airbags were less common. Seatbelts: Three-point seatbelts for front and rear occupants. Body Structure: Reinforced passenger cabin, crumple zones. 💡 Technology Features Infotainment Audio Systems: Factory AM/FM cassette players, optional CD players on later models. Premium Mitsubishi/Infinity or Clarion sound systems available. Climate Control: Manual HVAC controls, optional automatic climate control on higher trims. Driver Assistance Cruise Control: Standard on most trims. Four Wheel Steering: Advanced active...
E30 Series (also known as the 7th Generation Galant)
👋 Introduction
Market Position
Segment:
Mid-size sedan
Target Audience:
Families, professionals seeking reliable and stylish transportation
Competitive Analysis
Key Competitors:
Honda Accord, Toyota Camry, Nissan Maxima, Ford Taurus, Chevrolet Lumina
Competitive Advantage:
Often praised for its unique styling (especially the sedan), comfortable ride, and optional advanced technologies like four-wheel steering (4WS) on select trims.
Key Features
Design Philosophy:
Aerodynamic styling with a focus on passenger comfort and a smooth, quiet ride. Available in sedan and a sporty coupe (which is a different chassis code and typically not covered by this specific manual series but worth noting the Galant family). The E30 generation is often recognized for its distinctive design language of the era.
Available Features Early 90S:
Optional 4-wheel steering (4WS), available all-wheel drive (AWD) on certain models, premium audio systems, automatic climate control, power everything.
📋 Manual Details
Coverage Areas
Coverage Scope:
All models and all engines
Page Count
Estimated Page Count:
Over 1500 pages (typical for a comprehensive factory service manual covering this range)
Suspension (front and rear), steering system, braking system (ABS, non-ABS), wheels and tires
Electrical Electronics:
Battery, charging system, starting system, lighting, instruments, gauges, power accessories (windows, locks, mirrors), infotainment system, engine control module (ECM) wiring diagrams, body control module (BCM) wiring diagrams
Body Interior:
Body construction, exterior trim, interior trim, seats, HVAC system, body sealing, doors, windows, hood, trunk
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement, brake pad and rotor replacement
Front-wheel drive (FWD), All-wheel drive (AWD - typically paired with V6 or Turbo engines and 4WS)
Features
Automatic Transmission Features:
Electronically controlled, often with 'Sport' or 'Economy' modes.
Manual Transmission Features:
Close-ratio gearboxes available on performance models.
📐 Dimensions
Exterior
Body Styles:
4-door Sedan, 2-door Coupe (though this manual is primarily for the E30 sedan chassis)
Length:
Approx. 180-185 inches (depending on specific model and year)
Width:
Approx. 67-69 inches
Height:
Approx. 54-56 inches
Weights
Curb Weight:
Approx. 2900-3500 lbs (depending on engine and options)
🛡️ Safety Features
Ratings
NHTSA Front Crash Test:
No specific ratings readily available for this exact year range; safety standards were different. Manual will detail passive safety features.
Active Features
Brake Assist Type:
Optional Anti-lock Braking System (ABS) on higher trims and some AWD models.
Traction Control:
Not commonly available on most trims; may be present on high-performance AWD variants.
Four Wheel Steering:
Available on select models (e.g., GSR, VR-4 variants), offering enhanced agility.
Passive Features
Airbags:
Driver airbag became standard or widely available during this period; passenger airbags were less common.
Seatbelts:
Three-point seatbelts for front and rear occupants.
Body Structure:
Reinforced passenger cabin, crumple zones.
💡 Technology Features
Infotainment
Audio Systems:
Factory AM/FM cassette players, optional CD players on later models. Premium Mitsubishi/Infinity or Clarion sound systems available.
Climate Control:
Manual HVAC controls, optional automatic climate control on higher trims.
Driver Assistance
Cruise Control:
Standard on most trims.
Four Wheel Steering:
Advanced active steering system on specific models, improving maneuverability and high-speed stability.
Connectivity
Original Connectivity:
Limited to basic infotainment and vehicle systems. No integrated Bluetooth or USB ports from the factory.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles or 3-6 months, depending on driving conditions and oil type.
Engine Oil Filter Replacement:
Recommended at every oil change.
Air Filter Replacement:
Every 15,000-30,000 miles or as needed based on inspection.
Spark Plug Replacement:
Every 30,000-60,000 miles (depending on plug type - copper vs. platinum).
Timing Belt Replacement:
Crucial for 4G63 engines (non-interference on some models, interference on others). Typically 60,000-90,000 miles. Manual will specify exact interval and whether interference or non-interference.
Fluid Specifications
Engine Oil:
API SG/SH rated, viscosity typically 5W-30 or 10W-30 (refer to manual for exact specification).
Coolant:
Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water. Manual will specify type and capacity.
Brake Fluid:
DOT 3 or DOT 4 (refer to manual for exact specification).
Transmission Fluid Automatic:
Mitsubishi SP-II or equivalent ATF (refer to manual for exact specification, e.g., Diaqueen SP-III or Dexron III/Mercon compatible).
Transmission Fluid Manual:
API GL-4 rated gear oil, viscosity typically 75W-90 or 80W-90 (refer to manual).
Power Steering Fluid:
Dexron-II or equivalent ATF (refer to manual).
Known Issues
Engine 4G63:
Timing belt failure can be catastrophic if interference engine. Oil leaks from valve cover gasket, rear main seal. Turbo models can have turbo wear or seal issues.
Transmission Automatic:
Slipping in higher gears, harsh shifting. Fluid changes are critical.
Suspension:
Worn control arm bushings, ball joints, and tie rod ends are common with age and mileage. Struts and shocks will require replacement.
Electrical:
Door lock actuators can fail. Power window motors. Fading digital displays. Corroded grounds can cause various electrical gremlins.
Rust:
Common in areas with road salt, particularly on rocker panels, wheel wells, and floor pans.
📚 Vehicle History
Brand Heritage
Mitsubishi History:
Mitsubishi Motors is a Japanese multinational automotive manufacturer, part of the Mitsubishi keiretsu. Known for its diverse product range and engineering prowess.
Model Evolution
Galant Evolution:
The Galant has a long history, evolving through numerous generations. The E30 generation (1987-1993) was a significant departure with its aerodynamic styling and technological advancements, aiming for a more global appeal.
Production
Manufacturing Locations:
Primarily Japan, with some assembly in other regions for specific markets.
Sales Performance Era:
Competed strongly in the sedan market, particularly with the introduction of higher-performance variants and AWD.
🏆 Awards & Recognition
Recognitions
Car And Driver:
The 1990 Galant was a Car and Driver Ten Best list recipient.
Motor Trend:
Often reviewed favorably by automotive publications for its styling, handling, and value proposition.
Certifications
Epa Fuel Economy:
Variable based on engine and transmission. Manual may contain specific MPG figures for different configurations.
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