🏷️ Basic Information Identification Make: Mazda Model: RX-7 Codes Chassis Codes: FC3S (Coupe/Convertible), FC3C (Convertible) 👋 Introduction Market Position Vehicle Class: Sports Car / Grand Tourer Competitive Analysis Key Competitors: Nissan 300ZX (Z32), Toyota Supra (Mk3), Porsche 944, Chevrolet Camaro Key Features Unique Selling Proposition: Rotary engine technology, balanced chassis, distinctive styling, performance orientation Repair Ease: Designed to make every repair job easy to do for DIY enthusiasts and professional mechanics alike. 📋 Manual Details Coverage Areas Manual Coverage Years: 1989, 1990, 1991 Trim Levels Covered: All trim levels (e.g., Base, GXL, GTU, Turbo II, Convertible) Page Count Estimated Page Count: 1500-2500 (estimated for comprehensive workshop manual) Manual Type Manual Type: Workshop Service and Repair Manual Manual Quality: Professional Quality, In-depth Service & Repair Manual Language Language: English Format Digital Format: Downloadable (PDF or similar digital format) 📖 Manual Coverage Systems Covered Engine Systems: Rotary engine (13B), lubrication, cooling, fuel injection, ignition, exhaust, emissions control Transmission Systems: 5-speed manual transmission, 4-speed automatic transmission, clutch, driveshaft, differential Chassis Systems: Suspension (front and rear independent), steering, brakes (front vented discs, rear discs), wheels, tires Electrical Systems: Engine control module (ECM), body control module (BCM), lighting, instrumentation, audio system, power accessories, charging system, starting system, wiring diagrams Body And Interior: Body panels, doors, windows, interior trim, seats, HVAC (heating, ventilation, and air conditioning), body sealing Powertrain Coverage: Complete engine, transmission, clutch, differential, and exhaust system coverage. Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements, spark plug replacement (apex seals), coolant flushes, brake fluid changes, belt inspections/replacement Diagnostic Procedures: Troubleshooting guides, symptom-based diagnostics, error code interpretation (OBD-I), component testing Repair Procedures: Engine rebuild (rotary specific), transmission overhaul, brake caliper overhaul, suspension component replacement, electrical component repair, body panel repair, HVAC system repair Technical Information: Torque specifications, clearance specifications, timing procedures, special tool recommendations, diagnostic flowcharts Diagnostics And Troubleshooting: Extensive diagnostics, troubleshooting trees, wiring diagrams for all electrical components, and fault code interpretation. Technical Depth Depth Of Coverage: Comprehensive, covering from basic maintenance to complete engine and transmission rebuilds, including electrical schematics and diagnostic procedures. Rebuild Procedures: Includes detailed step-by-step instructions for complete engine and transmission rebuilds, including seal replacement and component balancing. 📊 Manual Specifications File Format File Type: PDF (typically, for digital downloads) Searchable Text: Yes (typically with OCR for scanned manuals) Device Compatibility: PC, MAC, Tablets & Smartphones Print Quality Print Readability: High (designed for clear printing and on-screen viewing) Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Naturally Aspirated Rotary (13B-VDE), Turbocharged Rotary (13B-T) Engine Displacement: 1.3 Liters (654cc x 2 rotors) Performance Horsepower Naturally Aspirated: 160-170 hp @ 6,500 rpm (approx.) Horsepower Turbocharged: 200-210 hp @ 6,500 rpm (approx.) Torque Turbocharged: 200-210 lb-ft @ 3,500 rpm (approx.) Fuel System Fuel Delivery: Fuel Injection (MPI - Multi-Point Injection) Fuel Type: Unleaded Gasoline (Octane rating specified in manual) Engine Type Rotary Engine Designation: 13B, featuring twin distributors and sequential fuel injection (S-AFC). 🔧 Transmission Standard Standard Transmission: 5-Speed Manual Optional Optional Transmission: 4-Speed Automatic Features Transmission Features: Limited-slip differential (LSD) often standard on Turbo II models 📐 Dimensions Exterior Wheelbase: 95.5 inches (2425 mm) Length: 175.0 inches (4445 mm) Width: 69.1 inches (1755 mm) Height: 49.2 inches (1250 mm) Weights Curb Weight: 2,900 - 3,200 lbs (approx., depending on trim and options) 🛡️ Safety Features Ratings NHTSA Ratings: Not specifically rated under modern NHTSA standards for this era; passive safety features typical for the period. Active Features Active Safety: Four-wheel disc brakes (vented front), power-assisted steering Passive Features Passive Safety: Three-point seat belts, collapsible steering column, reinforced body structure 💡 Technology Features Infotainment Infotainment System: Basic analog gauges, cassette player, optional CD player. Manual covers basic audio system troubleshooting. Driver Assistance Driver Assistance Features: ABS (Anti-lock Braking System) available on some models, particularly Turbo II. Connectivity Connectivity Features: Minimal by modern standards; primarily focused on vehicle systems. Manual details electrical system connectivity. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 miles or 6 months, whichever comes first (refer to manual for specific recommendations based on driving conditions). Spark Plug Replacement: Refer to manual for specific intervals and types (rotary engines use two spark plugs per rotor). Fluid Specifications Engine Oil Specification: Refer to manual for viscosity grade (e.g., 10W-30, 10W-40) and API service classification. Mazda recommends specific rotary oil additives for lubrication. Coolant Specification: Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water. Manual will specify type and capacity. Transmission Fluid Manual: API GL-4 or GL-5 gear oil, viscosity grade specified in manual (e.g., 75W-90). Transmission Fluid Automatic: Dexron II or equivalent ATF. Manual will specify exact type and capacity. Brake Fluid Specification: DOT 3 or DOT 4 brake fluid. Known Issues Rotary Engine Wear: Apex seal wear and housing damage are common with high mileage...
Engine control module (ECM), body control module (BCM), lighting, instrumentation, audio system, power accessories, charging system, starting system, wiring diagrams
Body And Interior:
Body panels, doors, windows, interior trim, seats, HVAC (heating, ventilation, and air conditioning), body sealing
Powertrain Coverage:
Complete engine, transmission, clutch, differential, and exhaust system coverage.
Extensive diagnostics, troubleshooting trees, wiring diagrams for all electrical components, and fault code interpretation.
Technical Depth
Depth Of Coverage:
Comprehensive, covering from basic maintenance to complete engine and transmission rebuilds, including electrical schematics and diagnostic procedures.
Rebuild Procedures:
Includes detailed step-by-step instructions for complete engine and transmission rebuilds, including seal replacement and component balancing.
📊 Manual Specifications
File Format
File Type:
PDF (typically, for digital downloads)
Searchable Text:
Yes (typically with OCR for scanned manuals)
Device Compatibility:
PC, MAC, Tablets & Smartphones
Print Quality
Print Readability:
High (designed for clear printing and on-screen viewing)
Three-point seat belts, collapsible steering column, reinforced body structure
💡 Technology Features
Infotainment
Infotainment System:
Basic analog gauges, cassette player, optional CD player. Manual covers basic audio system troubleshooting.
Driver Assistance
Driver Assistance Features:
ABS (Anti-lock Braking System) available on some models, particularly Turbo II.
Connectivity
Connectivity Features:
Minimal by modern standards; primarily focused on vehicle systems. Manual details electrical system connectivity.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 6 months, whichever comes first (refer to manual for specific recommendations based on driving conditions).
Spark Plug Replacement:
Refer to manual for specific intervals and types (rotary engines use two spark plugs per rotor).
Fluid Specifications
Engine Oil Specification:
Refer to manual for viscosity grade (e.g., 10W-30, 10W-40) and API service classification. Mazda recommends specific rotary oil additives for lubrication.
Coolant Specification:
Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water. Manual will specify type and capacity.
Transmission Fluid Manual:
API GL-4 or GL-5 gear oil, viscosity grade specified in manual (e.g., 75W-90).
Transmission Fluid Automatic:
Dexron II or equivalent ATF. Manual will specify exact type and capacity.
Brake Fluid Specification:
DOT 3 or DOT 4 brake fluid.
Known Issues
Rotary Engine Wear:
Apex seal wear and housing damage are common with high mileage or improper maintenance. Manual covers rebuild procedures and diagnostics.
Oil Consumption:
Rotary engines inherently consume oil for lubrication; ensure proper level is maintained. Manual details oil metering system.
Cooling System:
Overheating can be an issue if the cooling system (radiator, water pump, thermostat, hoses) is not maintained. Manual provides diagnostic procedures.
Turbocharger Reliability:
Turbocharged models can experience turbocharger wear or failure if oil maintenance is neglected. Manual covers turbo diagnostics and replacement.
Oil Pump Maintenance:
Regular checks and maintenance of the oil metering pump are crucial for apex seal lubrication. Manual provides detailed inspection and service procedures.
📚 Vehicle History
Brand Heritage
Mazda Rotary Legacy:
Mazda's commitment to rotary engine technology, originating with the Cosmo Sport.
Model Evolution
Rx-7 Generations:
This manual covers the second generation (FC) RX-7, produced from 1985-1992. The 1989-1991 models represent a mid-cycle refresh for the FC generation.
Production
Production Period:
1985-1992 (FC Generation), specifically 1989-1991 for this manual.
🏆 Awards & Recognition
Recognitions
Car And Driver Best:
Car and Driver recognized the RX-7 (including the FC generation) on its Ten Best list multiple times.
Motor Trend Import Car Of The Year:
While not winning this specific award for this generation, it was a strong contender in its class.
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