This manual covers the XV250 Virago, a cruiser motorcycle produced from 1988 to 2007. Known for its classic styling, V-twin engine, and user-friendly design, the XV250 has been a popular choice for new riders and those seeking an accessible cruiser. Its engineering emphasizes reliability and ease of operation, making it a consistent performer in its market segment. This guide details various models including the XV250W, XV250A, XV250 (UK Model), XV250G, XV250H, XV250J, XV250K, XV250L, and XV250 (2000-2005 models). This comprehensive Factory Service Repair Workshop Manual provides essential information for maintaining and repairing your XV250 Virago. It covers a wide range of topics, including detailed engine overhaul procedures, carburetion system servicing, chassis and electrical system diagnostics, and routine maintenance schedules. The manual also includes troubleshooting guides, technical specifications, and safety guidelines. Its detailed content is designed to assist owners, mechanics, and technicians in performing all necessary service operations, ensuring the longevity and optimal performance of the motorcycle. 🏷️ Basic Information Identification Make: Yamaha Model: XV250 Virago Engine Type: V-twin, Four-stroke Cooling System: Air-cooled Body Style: Cruiser Motorcycle Generation Generation Code: XV250 (First Generation) Codes Chassis Codes: XV250W, XV250A, XV250 (UK), XV250G, XV250H, XV250J, XV250K, XV250L, XV250 (2000-2005 models) 👋 Introduction Market Position Market Segment: Lightweight cruiser motorcycle, popular for beginners and casual riders Competitive Analysis Competitors: Honda Rebel 250, Kawasaki Vulcan 500 (though larger, it occupied a similar niche in its segment) Key Features Design Philosophy: Classic cruiser styling with a V-twin engine, accessible for new riders, reliable and user-friendly Manual Value Proposition: Provides essential technical knowledge for cost-effective maintenance and repair, empowering owners to perform their own servicing. 📋 Manual Details Coverage Areas Applicable Model Years: 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005 Specific Models Covered: XV250W WC Route 66 Virago, XV250A AC Route 66 Virago, XV250 (UK Model), XV250G GC Route 66 Virago, XV250H HC Route 66 Virago, XV250J JC Route 66 Virago, XV250K KC Route 66 Virago, XV250L LC Virago, XV250 Virago (2000-2005) Page Count Estimated Page Count: 300-400 (estimated based on typical factory service manual scope) Manual Type Manual Type: Factory Service Repair Workshop Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine: Complete overhaul, teardown, assembly, component inspection, timing, lubrication system Carburetion: Carburetor disassembly, cleaning, adjustment, synchronization, troubleshooting, fuel delivery system Chassis: Frame inspection, suspension (front fork, rear shock), steering, wheels, tires, braking system (front and rear), final drive Electrical: Wiring diagrams, ignition system, lighting system, starting system, charging system, battery, switches, sensors, troubleshooting electrical faults Procedures Included Maintenance: Periodic inspection and adjustment, lubrication, filter replacement, spark plug service, brake fluid changes, chain adjustment Repair: Engine rebuilds, transmission repair, suspension overhaul, brake system service, electrical component replacement Troubleshooting: Diagnostic procedures for common problems, fault finding charts, symptom-based troubleshooting Technical Depth Depth Of Coverage: Comprehensive, from basic maintenance to complete engine and chassis disassembly and reassembly, suitable for DIY and professional mechanics 📊 Manual Specifications File Format File Quality: High-quality PDF with clear text and diagrams Printability: All pages are printable Searchability: Likely text-searchable PDF, facilitating quick information retrieval Binding Type Binding: Digital Download (PDF) Paper Type Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Code: XV250 (specific code can vary by region/year, e.g., 3LW) Displacement: 249 cc (15.2 cu in) Bore X Stroke: 49.0 x 66.0 mm (1.93 x 2.60 in) Compression Ratio: 9.7:1 Valve Train: SOHC, 2 valves per cylinder Performance Horsepower: Approx. 16.5 HP (12.3 kW) at 7500 rpm (varies slightly by year/region) Torque: Approx. 18.3 Nm (13.5 lb-ft) at 6000 rpm (varies slightly by year/region) Fuel System Carburetor Type: Dual Mikuni carburetors (e.g., Mikuni VM24) or single Mikuni for some later models Fuel Capacity: 9.0 L (2.4 US gal) 🔧 Transmission Standard Transmission Type: 5-speed constant mesh Clutch Type: Wet, multiple disc Features Final Drive: Chain drive 📐 Dimensions Exterior Length: Approx. 2185 mm (86.0 in) Width: Approx. 740 mm (29.1 in) Height: Approx. 1110 mm (43.7 in) Wheelbase: Approx. 1480 mm (58.3 in) Weights Dry Weight: Approx. 147 kg (324 lbs) Wet Weight: Approx. 157 kg (346 lbs) 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Motorcycle safety is assessed differently than automobiles) Active Features Braking System: Front: Disc brake; Rear: Drum brake (some later models may have rear disc) Passive Features Lighting: Halogen headlamp, taillight, turn signals 💡 Technology Features Infotainment Infotainment System: N/A (Basic motorcycle design) Driver Assistance Driver Assistance Features: N/A (Basic motorcycle design) Connectivity Connectivity Features: N/A (Basic motorcycle design) 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-4,000 km (2,000-2,500 miles) or 6 months, whichever comes first (refer to manual for exact specification) Air Filter Cleaning: Inspect and clean every 6,000 km (4,000 miles), replace as needed Spark Plug Replacement: Every 12,000 km (7,500 miles) or as specified by Yamaha...