Mitsubishi Galant 1990-2000 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Generation: Eighth Generation (E31A, E32A, E33A, E34A, E35A, E38A, E39A, E30 Series) Production Years Covered: 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000 Platform: Mitsubishi E-Platform (shared with other Mitsubishi models of the era) Codes Chassis Codes: E31A, E32A, E33A, E34A, E35A, E38A, E39A, E30 Series (varies by market and engine) 👋 Introduction Market Position Market Position: Aimed at both DIY owners with basic mechanical skills and independent auto service professionals seeking comprehensive and accurate repair information for the Mitsubishi Galant. Target Audience: Owners seeking to perform their own maintenance and repairs, saving money on labor costs, as well as professional mechanics needing a reliable reference. Competitive Analysis Competitive Analysis: Provides the same level of detail and accuracy as official dealer service manuals, offering a cost-effective alternative for maintenance and repair. Key Features Key Features: Vehicle-specific information (not generic), includes diagrams, illustrations, wiring schematics, step-by-step instructions, and technical specifications. Empowers owners to understand and discuss repairs knowledgeably with technicians. Illustrative Content: Contains clear diagrams, detailed illustrations, and exploded views to aid in the understanding of complex procedures and component identification. 📋 Manual Details Coverage Areas Coverage Areas: Full Service, Repair, Troubleshooting, Diagnostics, Maintenance Page Count Page Count: Extensive (Specific number not provided, but described as comprehensive and complete) Manual Type Manual Type: Workshop Service Repair Manual Manual Purpose: Comprehensive guide for diagnosing, servicing, and repairing all aspects of the vehicle. Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Systems Covered: Engine Mechanical, Engine Electrical, Emission Control, Fuel System, Clutch System, Manual Transaxle System, Automatic Transaxle System, Driveshaft & Axle, Suspension System, Steering System, Restraint System, Brake System, Body (Interior & Exterior), Body Electrical System, Heating, Ventilation, Air Conditioning (HVAC) Body And Chassis: Covers exterior body panels, interior trim, upholstery, glass, doors, hood, trunk, and related hardware. Also details chassis components like the unibody structure, mounting points, and subframes. Emission Control: Details the emission control systems, including catalytic converters, oxygen sensors, EGR (Exhaust Gas Recirculation) systems, and evaporative emission control (EVAP) systems, along with diagnostic and repair procedures. Climate Control: Detailed information on the Heating, Ventilation, and Air Conditioning (HVAC) system, including component testing, refrigerant handling, A/C compressor service, blower motor, and control panel diagnostics. Body Electrical System: Covers power windows, power door locks, mirrors, interior lighting, exterior lighting, instrument panel illumination, horn, wipers, and the central locking system. Procedures Included Procedures Included: Step-by-step repair instructions, troubleshooting guides, diagnostic procedures, maintenance tasks, component removal and installation, wiring schematics, exploded diagrams, specifications Diagnostics And Troubleshooting: Includes symptom-based troubleshooting guides, allowing users to diagnose issues based on observable problems (e.g., 'engine runs rough,' 'transmission slips'). Engine Mechanical Repair: Complete overhaul procedures for all engine variants, including cylinder head removal and reassembly, piston and connecting rod service, crankshaft and bearing inspection, valve train adjustments, timing belt and chain service, and oil pan and pump replacement. Electrical System Repair: Comprehensive coverage of the vehicle's electrical system, including battery, charging system (alternator), starting system (starter motor), lighting, ignition system, fuel injection system wiring, sensor circuits, body control modules, instrument cluster, and power accessories. Suspension And Steering Service: Covers inspection, repair, and replacement of suspension components (struts, shocks, control arms, ball joints, tie rod ends) and steering system components (steering rack, power steering pump, steering column). Brake System Repair: Detailed procedures for brake pad and rotor replacement, caliper service, brake line inspection and replacement, parking brake adjustment, and ABS component diagnostics. Wheel And Tire Service: Information on tire pressure recommendations, wheel alignment procedures, tire rotation, and wheel bearing replacement. Also includes lug nut torque specifications. Technical Depth Technical Depth: Comprehensive, covering everything from basic maintenance (oil changes, spark plugs) to advanced diagnostics and full rebuilds. Equivalent to factory dealer service documentation. Torque Specifications: Provides critical torque specifications for all fasteners, including engine components, suspension parts, brake hardware, and drivetrain components, essential for proper assembly and safety. Diagnostic Tools: May reference specific Mitsubishi diagnostic tools or procedures, but generally covers information accessible with common automotive scan tools for the period. 📊 Manual Specifications File Format File Format: PDF (Adobe Acrobat Reader required) Compatibility: Compatible with all versions of Windows and Mac operating systems. Print Quality Print Quality: Printable (individual pages can be printed for workshop use) Binding Type Binding Type: N/A (Digital Download - PDF) Paper Type Paper Type: N/A (Digital Content) ⚙️ Engine Specifications Primary Engine Primary Engine Options: The eighth-generation Galant featured several engine options, including inline-4 and V6 configurations. Common engines for the North American market during this period included the 2.0L 4G63 SOHC, 2.0L 4G63 DOHC (turbocharged in some performance variants like the VR-4), 2.4L 4G64 SOHC, and 3.0L 6G72 V6 SOHC. Specific engine availability varied by model year and market. Engine Code Examples: Examples of engine codes found...

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Tipo: Car

Proveedor:

SKU: 70894

Colecciones: ALL Mitsubishi

Disponibilidad: En stock

Etiquetas: 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 Car Engines Galant K Series Mitsubishi

Variantes de producto

Descripción

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Galant

Generation:

Eighth Generation (E31A, E32A, E33A, E34A, E35A, E38A, E39A, E30 Series)

Production Years Covered:

1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000

Platform:

Mitsubishi E-Platform (shared with other Mitsubishi models of the era)

Codes

Chassis Codes:

E31A, E32A, E33A, E34A, E35A, E38A, E39A, E30 Series (varies by market and engine)

👋 Introduction

Market Position

Market Position:

Aimed at both DIY owners with basic mechanical skills and independent auto service professionals seeking comprehensive and accurate repair information for the Mitsubishi Galant.

Target Audience:

Owners seeking to perform their own maintenance and repairs, saving money on labor costs, as well as professional mechanics needing a reliable reference.

Competitive Analysis

Competitive Analysis:

Provides the same level of detail and accuracy as official dealer service manuals, offering a cost-effective alternative for maintenance and repair.

Key Features

Key Features:

Vehicle-specific information (not generic), includes diagrams, illustrations, wiring schematics, step-by-step instructions, and technical specifications. Empowers owners to understand and discuss repairs knowledgeably with technicians.

Illustrative Content:

Contains clear diagrams, detailed illustrations, and exploded views to aid in the understanding of complex procedures and component identification.

📋 Manual Details

Coverage Areas

Coverage Areas:

Full Service, Repair, Troubleshooting, Diagnostics, Maintenance

Page Count

Page Count:

Extensive (Specific number not provided, but described as comprehensive and complete)

Manual Type

Manual Type:

Workshop Service Repair Manual

Manual Purpose:

Comprehensive guide for diagnosing, servicing, and repairing all aspects of the vehicle.

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Systems Covered:

Engine Mechanical, Engine Electrical, Emission Control, Fuel System, Clutch System, Manual Transaxle System, Automatic Transaxle System, Driveshaft & Axle, Suspension System, Steering System, Restraint System, Brake System, Body (Interior & Exterior), Body Electrical System, Heating, Ventilation, Air Conditioning (HVAC)

Body And Chassis:

Covers exterior body panels, interior trim, upholstery, glass, doors, hood, trunk, and related hardware. Also details chassis components like the unibody structure, mounting points, and subframes.

Emission Control:

Details the emission control systems, including catalytic converters, oxygen sensors, EGR (Exhaust Gas Recirculation) systems, and evaporative emission control (EVAP) systems, along with diagnostic and repair procedures.

Climate Control:

Detailed information on the Heating, Ventilation, and Air Conditioning (HVAC) system, including component testing, refrigerant handling, A/C compressor service, blower motor, and control panel diagnostics.

Body Electrical System:

Covers power windows, power door locks, mirrors, interior lighting, exterior lighting, instrument panel illumination, horn, wipers, and the central locking system.

Procedures Included

Procedures Included:

Step-by-step repair instructions, troubleshooting guides, diagnostic procedures, maintenance tasks, component removal and installation, wiring schematics, exploded diagrams, specifications

Diagnostics And Troubleshooting:

Includes symptom-based troubleshooting guides, allowing users to diagnose issues based on observable problems (e.g., 'engine runs rough,' 'transmission slips').

Engine Mechanical Repair:

Complete overhaul procedures for all engine variants, including cylinder head removal and reassembly, piston and connecting rod service, crankshaft and bearing inspection, valve train adjustments, timing belt and chain service, and oil pan and pump replacement.

Electrical System Repair:

Comprehensive coverage of the vehicle's electrical system, including battery, charging system (alternator), starting system (starter motor), lighting, ignition system, fuel injection system wiring, sensor circuits, body control modules, instrument cluster, and power accessories.

Suspension And Steering Service:

Covers inspection, repair, and replacement of suspension components (struts, shocks, control arms, ball joints, tie rod ends) and steering system components (steering rack, power steering pump, steering column).

Brake System Repair:

Detailed procedures for brake pad and rotor replacement, caliper service, brake line inspection and replacement, parking brake adjustment, and ABS component diagnostics.

Wheel And Tire Service:

Information on tire pressure recommendations, wheel alignment procedures, tire rotation, and wheel bearing replacement. Also includes lug nut torque specifications.

Technical Depth

Technical Depth:

Comprehensive, covering everything from basic maintenance (oil changes, spark plugs) to advanced diagnostics and full rebuilds. Equivalent to factory dealer service documentation.

Torque Specifications:

Provides critical torque specifications for all fasteners, including engine components, suspension parts, brake hardware, and drivetrain components, essential for proper assembly and safety.

Diagnostic Tools:

May reference specific Mitsubishi diagnostic tools or procedures, but generally covers information accessible with common automotive scan tools for the period.

📊 Manual Specifications

File Format

File Format:

PDF (Adobe Acrobat Reader required)

Compatibility:

Compatible with all versions of Windows and Mac operating systems.

Print Quality

Print Quality:

Printable (individual pages can be printed for workshop use)

Binding Type

Binding Type:

N/A (Digital Download - PDF)

Paper Type

Paper Type:

N/A (Digital Content)

⚙️ Engine Specifications

Primary Engine

Primary Engine Options:

The eighth-generation Galant featured several engine options, including inline-4 and V6 configurations. Common engines for the North American market during this period included the 2.0L 4G63 SOHC, 2.0L 4G63 DOHC (turbocharged in some performance variants like the VR-4), 2.4L 4G64 SOHC, and 3.0L 6G72 V6 SOHC. Specific engine availability varied by model year and market.

Engine Code Examples:

Examples of engine codes found in this generation include 4G63, 4G64, 6G72. The manual would specify which codes correspond to which engine configurations.

Performance

Performance Details:

Horsepower and torque varied significantly based on engine displacement, configuration (naturally aspirated or turbocharged), and tuning. For example, the 4G63 DOHC turbo in the Galant VR-4 typically produced around 218-237 horsepower and 203-230 lb-ft of torque. Naturally aspirated engines offered more modest output figures.

Horsepower Range:

Horsepower typically ranged from approximately 110 hp for base 2.0L engines to over 200 hp for turbocharged performance models.

Fuel System

Fuel System Type:

Fuel Injection (Multi-point fuel injection - MPI and/or Electronic Fuel Injection - EFI, depending on engine and model year).

🔧 Transmission

Standard

Standard Transmission Type:

Manual Transaxle (typically 5-speed) or Automatic Transaxle (typically 4-speed).

Optional

Optional Transmission Type:

Some performance models, like the Galant VR-4, featured advanced transmissions such as a 5-speed manual or an optional automatic transmission with sport modes. All-wheel drive (AWD) was often paired with these transmissions on performance variants.

Features

Transmission Features:

Includes detailed procedures for clutch service, torque converter replacement, transmission fluid changes, internal component repair, and troubleshooting for both manual and automatic units. The manual covers both front-wheel drive (FWD) and all-wheel drive (AWD) systems where applicable.

📐 Dimensions

Exterior

Exterior Dimensions:

Exterior dimensions (length, width, height, wheelbase) varied slightly across different body styles (sedan, coupe) and model years. For context, the 1990-1994 Galant sedan typically had a wheelbase around 104.3 inches (2649 mm) and an overall length of approximately 182.7 inches (4640 mm).

Interior

Interior Dimensions:

Interior dimensions focus on passenger space and comfort for a mid-size sedan. Specific cubic feet for passenger volume and cargo capacity would be detailed within the manual.

Weights

Curb Weight:

Curb weight varied by engine, drivetrain, and trim level, generally ranging from approximately 2,800 to 3,500 lbs (1270 to 1588 kg).

🛡️ Safety Features

Ratings

Safety Ratings:

NHTSA and IIHS crash test data for this era may be available, though comprehensive electronic reporting was less common. The manual covers restraint systems, including airbags (if equipped on later models), seatbelts, and related safety components.

Active Features

Active Safety Features:

Features like Anti-lock Braking System (ABS) were optional or standard on higher trims during this period. The manual provides details on ABS system diagnostics and repair.

Passive Features

Passive Safety Features:

Includes information on seatbelt pre-tensioners, airbag systems (where applicable), crumple zones, and structural integrity. The manual details the 'Restraint' system, covering these aspects.

💡 Technology Features

Infotainment

Infotainment Systems:

For this era, infotainment typically involved AM/FM radio, cassette players, and optional CD players. The manual covers the vehicle's electrical system, which includes the audio system, speakers, and related wiring.

Speaker Configurations:

Details speaker locations and wiring for various audio system options available on the Galant during this period.

Driver Assistance

Driver Assistance Features:

Limited by modern standards. Key features would include ABS (Anti-lock Braking System) and potentially cruise control. The manual details the operation and repair of these systems.

Connectivity

Connectivity Features:

Minimal by today's standards. Connectivity was primarily limited to basic diagnostic port access (OBD-I or early OBD-II depending on year and market) for engine management systems. The manual provides wiring diagrams for diagnostic connectors.

🔧 Maintenance

Service Intervals

Recommended Service Intervals:

The manual provides detailed maintenance schedules covering: Oil and Filter Changes (e.g., every 3,000-5,000 miles or 6 months), Air Filter Replacement, Spark Plug Replacement, Coolant Flushes, Brake Fluid Replacement, Transmission Fluid Changes (manual and automatic), Differential Fluid Changes (for AWD), timing belt replacement (critical for many Mitsubishi engines, typically around 60,000 miles).

Timing Belt Replacement Interval:

Critical maintenance item, typically recommended every 60,000 miles or 4 years, to prevent catastrophic engine damage. The manual provides the exact interval and procedure for each engine variant.

Fluid Specifications

Fluid Specifications:

Includes specific fluid types and viscosities for: Engine Oil (e.g., API SG/SH, SAE 5W-30 or 10W-30), Automatic Transmission Fluid (ATF - e.g., Dexron-II or equivalent), Manual Transmission Fluid (e.g., GL-4 gear oil), Power Steering Fluid, Brake Fluid (DOT 3 or DOT 4), Coolant (ethylene glycol-based, 50/50 mix with distilled water), Differential Fluid (for AWD models).

Coolant Capacity:

Typical coolant capacity for this generation would be in the range of 7-9 quarts (6.6-8.5 liters), depending on the engine and cooling system configuration. The manual provides exact capacities.

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid.

Engine Oil Capacity:

Typically between 4.0 to 5.0 quarts (3.8 to 4.7 liters) for 4-cylinder engines and 4.5 to 5.5 quarts (4.3 to 5.2 liters) for V6 engines, depending on the specific engine. Manual provides precise capacity for each.

Known Issues

Common Issues And Troubleshooting:

The manual offers solutions for common issues such as: Ignition system problems (coil packs, spark plug wires), Fuel delivery issues (fuel pump, injectors), Cooling system leaks (radiator, hoses, water pump), Suspension wear (bushings, ball joints, struts), Brake component wear, Power steering pump noise/leaks, Automatic transmission solenoid issues, Electrical system gremlins (corrosion, grounding).

Common Engine Issues:

Potential issues could include oil leaks from valve cover gaskets or oil pan seals, cooling system component failures (thermostat, radiator hoses), and ignition misfires due to worn spark plugs or ignition coils.

📚 Vehicle History

Brand Heritage

Brand Heritage:

Mitsubishi Motors, a part of the Mitsubishi conglomerate, has a long history in automotive manufacturing, known for innovation and reliability, particularly with models like the Lancer Evolution and Pajero.

Model Evolution

Model Evolution:

The eighth generation of the Galant (1990-2000) represented a significant design and engineering evolution, moving towards a more aerodynamic and sophisticated appearance. It was known for its upscale interior, comfortable ride, and in performance variants (VR-4), advanced technology like all-wheel drive and turbocharged engines.

Production

Production Locations:

Primary production for global markets occurred in Japan. Some assembly may have also taken place in other Mitsubishi facilities worldwide depending on the specific market.

🏆 Awards & Recognition

Recognitions

Awards And Recognitions:

While specific awards for the 1990-2000 Galant are not explicitly stated, the model was generally well-regarded for its styling, value, and in performance variants, its capable handling and powertrain. Mitsubishi vehicles often received favorable reviews from automotive publications of the era.