🏷️ Basic Information Identification Make: BMW Model: 325i Year: 1990 Codes Chassis Code: E30 Engine Code Lookup: M20B25 👋 Introduction Market Position Segment: Compact Executive Sedan/Coupe Target Audience: Enthusiasts, DIY mechanics, professional workshops specializing in BMWs Competitive Analysis Competitors 1990: Mercedes-Benz 190E, Audi 90, Acura Legend, Lexus ES250 Key Features Vehicle Selling Points: Sporty handling, refined engine, build quality, iconic design Manual Value Proposition Value: Enables owners and technicians to perform accurate diagnostics, maintenance, and repairs, maximizing the lifespan and performance of the vehicle. 📋 Manual Details Coverage Areas Primary Coverage: Service and Repair Secondary Coverage: Maintenance, Troubleshooting, Diagnostics, Overhaul Page Count Estimated Pages: Hundreds (typical for comprehensive workshop manuals) Manual Type Type: Workshop Manual / Service Manual Language Language: English Format Format: Digital (likely PDF, searchable) 📖 Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Ignition System, Exhaust System, Cooling System, Lubrication System, Transmission (Manual & Automatic) Chassis: Suspension (Front & Rear), Steering System, Brakes (Hydraulic & Parking), Drivetrain (Driveshafts, Differential) Electrical: Wiring Diagrams, Lighting System, Instrumentation, Power Accessories, Battery, Alternator, Starter Motor, Engine Control Unit (ECU) Body And Interior: Body Panels, Doors, Windows, Seats, HVAC System, Interior Trim, Safety Systems (Seatbelts, Airbags - if applicable for '90 models) Procedures Included Maintenance: Scheduled Maintenance, Fluid Changes, Filter Replacements, Tune-ups Repair: Component Removal and Installation, Overhaul Procedures, Component Reassembly Diagnostics: Troubleshooting Guides, Symptom-Based Diagnosis, Fault Code Interpretation (OBD-I) Specifications: Torque Values, Clearances, Alignment Settings, Electrical Resistances Technical Depth Depth: Comprehensive: Covers routine maintenance, intermediate repairs, and major overhauls, suitable for professional technicians and advanced DIYers. 📊 Manual Specifications File Format Format: PDF (typically optimized for digital viewing and printing) Searchability: Text-searchable (allows for quick finding of specific topics and terms) Print Quality Quality: High Resolution (ensures clarity of diagrams, schematics, and text) Binding Type Binding: N/A (Digital) Paper Type Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Type: Inline-6 Cylinder, DOHC (Double Overhead Camshaft) Engine Code: M20B25 Displacement: 2494 cc (2.5 Liters) Bore X Stroke: 84 mm x 75 mm Compression Ratio: 8.5:1 or 9.7:1 (depending on market/variant) Performance Horsepower Hp: 168 hp @ 5800 rpm (approx.) Torque Lb-Ft: 164 lb-ft @ 4500 rpm (approx.) Fuel System Fuel Delivery: Bosch Motronic Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (RON 91 or higher recommended) Ignition System Ignition Type: Electronic Ignition with Knock Sensor Cooling System Coolant Type: BMW Blue Antifreeze/Coolant (G48, or equivalent ethylene glycol with corrosion inhibitors) Coolant Capacity: Approx. 7.5 Liters Lubrication System Oil Type: SAE 15W-40 or 15W-50 (check owner's manual for specific recommendations based on climate) Oil Capacity: Approx. 4.25 Liters (with filter) Oil Filter Part Number Example: Mann-Filter W940/1, Bosch 3323 🔧 Transmission Standard Type: Getrag 260 5-Speed Manual Transmission Optional Type: ZF 4HP22 4-Speed Automatic Transmission Features Manual Gear Ratios Example: 1st: 4.01, 2nd: 2.19, 3rd: 1.42, 4th: 1.00, 5th: 0.81, Reverse: 3.75 Automatic Features: Lock-up torque converter, electronic control (ECU) Fluid Specifications Manual Fluid Type: ATF Dexron III (or equivalent, e.g., Pentosin ATF-1) Automatic Fluid Type: ATF Dexron III (or equivalent) 📐 Dimensions Exterior Length: Approx. 4415 mm (173.8 in) Width: Approx. 1675 mm (65.9 in) Height: Approx. 1380 mm (54.3 in) Wheelbase: Approx. 2570 mm (101.2 in) Weights Curb Weight: Approx. 1300-1400 kg (2866-3086 lbs) depending on transmission and options Wheels And Tires Standard Wheel Size: 15-inch alloy wheels Standard Tire Size: 205/60VR15 Bolt Pattern: 5x120 mm Center Bore: 72.5 mm 🛡️ Safety Features Ratings NHTSA Ratings: Not explicitly rated under modern NHTSA standards for this era, but E30 models were known for robust construction. Active Features Braking System: Front: Ventilated Discs, Rear: Solid Discs ABS: Optional (Anti-lock Braking System) Passive Features Seatbelts: Three-point front and rear seatbelts Airbags: Driver's side airbag was becoming available on newer E30 models, may be present on late '90 production. Structural Reinforcement: Reinforced safety cage, crumple zones 💡 Technology Features Infotainment Audio System: Factory AM/FM Cassette Player with optional CD changer interface. Onboard Computer: Optional BMW On-Board Computer (OBC) displaying fuel economy, range, and diagnostics. Driver Assistance Cruise Control: Optional Connectivity Connectivity Features: None (pre-dates modern Bluetooth or USB connectivity). 🔧 Maintenance Service Intervals Oil Change: Every 5,000-7,500 miles (8,000-12,000 km) or annually, whichever comes first. Air Filter Replacement: Every 15,000-20,000 miles (24,000-32,000 km). Spark Plug Replacement: Every 30,000 miles (48,000 km) for standard plugs, or longer for platinum/iridium types if retrofitted. Coolant Flush: Every 2-3 years or 30,000-50,000 miles (48,000-80,000 km). Fluid Specifications Brake Fluid Type: DOT 4 Power Steering Fluid Type: ATF Dexron III (or Pentosin CHF 11S - verify specific system) Known Issues Engine Related: Oil leaks from valve cover and oil pan gaskets, fuel distributor issues (Bosch CIS-E), timing belt degradation (if applicable to later M20 variants, though typically chain driven), idle control valve issues. Chassis Related: Subframe mounting point rust, trailing arm bushings, shock mount failure, heater core leaks. Electrical...
Lock-up torque converter, electronic control (ECU)
Fluid Specifications
Manual Fluid Type:
ATF Dexron III (or equivalent, e.g., Pentosin ATF-1)
Automatic Fluid Type:
ATF Dexron III (or equivalent)
📐 Dimensions
Exterior
Length:
Approx. 4415 mm (173.8 in)
Width:
Approx. 1675 mm (65.9 in)
Height:
Approx. 1380 mm (54.3 in)
Wheelbase:
Approx. 2570 mm (101.2 in)
Weights
Curb Weight:
Approx. 1300-1400 kg (2866-3086 lbs) depending on transmission and options
Wheels And Tires
Standard Wheel Size:
15-inch alloy wheels
Standard Tire Size:
205/60VR15
Bolt Pattern:
5x120 mm
Center Bore:
72.5 mm
🛡️ Safety Features
Ratings
NHTSA Ratings:
Not explicitly rated under modern NHTSA standards for this era, but E30 models were known for robust construction.
Active Features
Braking System:
Front: Ventilated Discs, Rear: Solid Discs
ABS:
Optional (Anti-lock Braking System)
Passive Features
Seatbelts:
Three-point front and rear seatbelts
Airbags:
Driver's side airbag was becoming available on newer E30 models, may be present on late '90 production.
Structural Reinforcement:
Reinforced safety cage, crumple zones
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM Cassette Player with optional CD changer interface.
Onboard Computer:
Optional BMW On-Board Computer (OBC) displaying fuel economy, range, and diagnostics.
Driver Assistance
Cruise Control:
Optional
Connectivity
Connectivity Features:
None (pre-dates modern Bluetooth or USB connectivity).
🔧 Maintenance
Service Intervals
Oil Change:
Every 5,000-7,500 miles (8,000-12,000 km) or annually, whichever comes first.
Air Filter Replacement:
Every 15,000-20,000 miles (24,000-32,000 km).
Spark Plug Replacement:
Every 30,000 miles (48,000 km) for standard plugs, or longer for platinum/iridium types if retrofitted.
Coolant Flush:
Every 2-3 years or 30,000-50,000 miles (48,000-80,000 km).
Fluid Specifications
Brake Fluid Type:
DOT 4
Power Steering Fluid Type:
ATF Dexron III (or Pentosin CHF 11S - verify specific system)
Known Issues
Engine Related:
Oil leaks from valve cover and oil pan gaskets, fuel distributor issues (Bosch CIS-E), timing belt degradation (if applicable to later M20 variants, though typically chain driven), idle control valve issues.
Chassis Related:
Subframe mounting point rust, trailing arm bushings, shock mount failure, heater core leaks.
BMW is renowned for its 'Ultimate Driving Machine' philosophy, emphasizing performance, engineering, and driver engagement.
Model Evolution
E30 Generation Overview:
The E30 chassis, produced from 1982-1994, is one of BMW's most iconic generations, evolving from the utilitarian 3-Series to include highly desirable performance variants like the M3.
325I Positioning:
The 325i represented the pinnacle of the standard E30 line-up, offering a potent straight-six engine and a balanced chassis that cemented its reputation.
Production
Production Years:
E30 Series: 1982-1994. 325i models generally from 1987-1992.
Manufacturing Locations:
Primarily Dingolfing, Germany; also assembly plants in South Africa and other countries.
🏆 Awards & Recognition
Recognitions
Reputation:
The E30 3 Series, including the 325i, is widely regarded as one of the greatest driver's cars of its era and is a modern classic.
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