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Daewoo Fino 1991-2001 Workshop Service Repair Manual

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The Daewoo Fino, produced between 1991 and 2001, is a subcompact city car engineered for affordable and practical urban transportation. This model, often based on the Suzuki Alto and primarily sold in export markets, offers economical fuel efficiency and maneuverability, making it a suitable choice for budget-conscious consumers. Competing with vehicles like the Hyundai Excel and Kia Pride, the Fino exemplifies a straightforward, utilitarian design focused on delivering essential mobility. Its engineering prioritizes reliability and ease of maintenance, aiming to provide dependable service for daily commuting needs. This comprehensive workshop service and repair manual is designed to assist owners and technicians in maintaining and repairing the Daewoo Fino. It covers a wide array of systems, including detailed engine mechanicals, fuel and ignition systems, transmissions (manual and automatic), brakes, suspension, steering, and the entire electrical system. The manual provides step-by-step repair instructions, routine maintenance schedules, troubleshooting guidance, diagnostic procedures, and essential technical specifications, including torque values and fluid requirements. Its purpose is to empower users with the knowledge necessary for effective upkeep and repair, ensuring the longevity and optimal performance of the vehicle. 🏷️ Basic Information Identification Make: Daewoo Model: Fino Model Year Range Covered: 1991-2001 Product Type: Workshop Service Repair Manual 👋 Introduction Market Position Vehicle Segment: Subcompact/Compact City Car Target Audience: Budget-conscious consumers seeking economical and practical transportation. Competitive Analysis Key Competitors: Hyundai Excel, Kia Pride, Suzuki Swift, Ford Festiva, Mazda 121. Key Features Vehicle Philosophy: Affordable, fuel-efficient, and maneuverable urban transport. Manual Value Proposition: Empowers owners and technicians with the knowledge to maintain and repair the Daewoo Fino effectively, reducing reliance on costly dealership services. 📋 Manual Details Coverage Areas Market Coverage: Global (primarily aimed at markets where Daewoo vehicles were sold) Page Count Estimated Page Count: Comprehensive (exact page count not specified, but typical for full workshop manuals) Manual Type Manual Classification: Workshop Service and Repair Manual Language Language: English (assumed, typical for international service manuals) Format Digital Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed diagnosis, disassembly, inspection, assembly, and adjustment of engine components (e.g., cylinder head, block, crankshaft, pistons, connecting rods, camshafts, timing systems). Engine Management: Fuel injection system, ignition system, emission control systems, electronic control unit (ECU) diagnosis, sensor testing, and actuator control. Transmission: Manual and automatic transmission repair, overhaul, diagnosis, and fluid specifications. Drivetrain: Front-wheel drive system components (drive shafts, CV joints), differential, and axle repair. Brakes: Hydraulic brake system diagnosis and repair, including master cylinder, brake lines, calipers, pads, rotors, and ABS system (if applicable). Suspension: Front and rear suspension component diagnosis and replacement (struts, shocks, control arms, ball joints, bushings). Steering: Power steering system diagnosis, repair, fluid specifications, and steering rack/column components. Electrical System: Comprehensive wiring diagrams, lighting systems, charging system (alternator, battery), starting system, fuses, relays, and body electrical components. Body And Chassis: Body panel repair, door mechanisms, interior trim removal and installation, chassis component specifications. HVAC: Heating, ventilation, and air conditioning (HVAC) system diagnosis and repair, refrigerant handling. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and tensioning. Troubleshooting: Diagnostic flowcharts for common drivability issues, electrical faults, and mechanical problems. Component Repair: Step-by-step instructions for replacing or repairing major components like engines, transmissions, brakes, and suspension parts. Special Tools: Identification of necessary special tools and equipment for specific repair procedures. Specifications And Tolerances: Detailed torque specifications, clearances, and measurement tolerances for engine and chassis components. Wiring Diagrams: Full electrical system schematics for all major circuits. Technical Depth Diagnostic Capability: Advanced diagnostics, including testing of sensors, actuators, and ECU functions. Rebuild Instructions: Comprehensive instructions for engine and transmission overhauls and rebuilds. Alignment Procedures: Wheel alignment specifications and procedures. 📊 Manual Specifications File Format PDF Quality: High resolution, likely with searchable text for ease of use. Printable: Yes, designed to be printable. Print Quality Illustrations And Diagrams: Clear, detailed illustrations, diagrams, and schematics. Binding Type Digital Format Advantage: Instant download, accessible on multiple devices. Paper Type Physical Format Alternative: N/A (digital format only) ⚙️ Engine Specifications Primary Engine Engine Code Example: GM Family II (e.g., C16NE or similar variations for different markets) Engine Type: Inline 4-cylinder, SOHC (Single Overhead Camshaft) or DOHC (Double Overhead Camshaft) depending on variant. Displacement: Typically 1.3L (1299cc) and 1.5L (1498cc) variants were common. Bore X Stroke Example: Approx. 74.5 mm x 75.6 mm (for 1.5L) or similar. Compression Ratio: Around 8.8:1 to 9.2:1 depending on engine variant. Performance Horsepower Output Example: Approx. 70-75 hp (1.3L) to 85-90 hp (1.5L) at rated RPM. Torque Output Example: Approx. 105-115 Nm (for 1.5L) at rated RPM. Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) or Carbureted (early models/specific markets). Fuel Type: Unleaded Gasoline (Petrol) Ignition System: Electronic Ignition (Distributorless or distributor-based depending on variant). 🔧 Transmission Standard Manual Transmission: 5-speed manual transmission. Optional Automatic Transmission: 3-speed or...
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Tipo: Car
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SKU: 75305
Colecciones: ALL Daewoo

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Daewoo Fino 1991-2001 Workshop Service Repair ManualDaewoo Fino 1991-2001 Workshop Service Repair ManualDaewoo Fino 1991-2001 Workshop Service Repair ManualDaewoo Fino 1991-2001 Workshop Service Repair Manual
The Daewoo Fino, produced between 1991 and 2001, is a subcompact city car engineered for affordable and practical urban transportation. This model, often based on the Suzuki Alto and primarily sold in export markets, offers economical fuel efficiency and maneuverability, making it a suitable choice for budget-conscious consumers. Competing with vehicles like the Hyundai Excel and Kia Pride, the Fino exemplifies a straightforward, utilitarian design focused on delivering essential mobility. Its engineering prioritizes reliability and ease of maintenance, aiming to provide dependable service for daily commuting needs. This comprehensive workshop service and repair manual is designed to assist owners and technicians in maintaining and repairing the Daewoo Fino. It covers a wide array of systems, including detailed engine mechanicals, fuel and ignition systems, transmissions (manual and automatic), brakes, suspension, steering, and the entire electrical system. The manual provides step-by-step repair instructions, routine maintenance schedules, troubleshooting guidance, diagnostic procedures, and essential technical specifications, including torque values and fluid requirements. Its purpose is to empower users with the knowledge necessary for effective upkeep and repair, ensuring the longevity and optimal performance of the vehicle.
🏷️ Basic Information
Identification
Make:
Daewoo
Model:
Fino
Model Year Range Covered:
1991-2001
Product Type:
Workshop Service Repair Manual
👋 Introduction
Market Position
Vehicle Segment:
Subcompact/Compact City Car
Target Audience:
Budget-conscious consumers seeking economical and practical transportation.
Competitive Analysis
Key Competitors:
Hyundai Excel, Kia Pride, Suzuki Swift, Ford Festiva, Mazda 121.
Key Features
Vehicle Philosophy:
Affordable, fuel-efficient, and maneuverable urban transport.
Manual Value Proposition:
Empowers owners and technicians with the knowledge to maintain and repair the Daewoo Fino effectively, reducing reliance on costly dealership services.
📋 Manual Details
Coverage Areas
Market Coverage:
Global (primarily aimed at markets where Daewoo vehicles were sold)
Page Count
Estimated Page Count:
Comprehensive (exact page count not specified, but typical for full workshop manuals)
Manual Type
Manual Classification:
Workshop Service and Repair Manual
Language
Language:
English (assumed, typical for international service manuals)
Format
Digital Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed diagnosis, disassembly, inspection, assembly, and adjustment of engine components (e.g., cylinder head, block, crankshaft, pistons, connecting rods, camshafts, timing systems).
Engine Management:
Fuel injection system, ignition system, emission control systems, electronic control unit (ECU) diagnosis, sensor testing, and actuator control.
Transmission:
Manual and automatic transmission repair, overhaul, diagnosis, and fluid specifications.
Drivetrain:
Front-wheel drive system components (drive shafts, CV joints), differential, and axle repair.
Brakes:
Hydraulic brake system diagnosis and repair, including master cylinder, brake lines, calipers, pads, rotors, and ABS system (if applicable).
Suspension:
Front and rear suspension component diagnosis and replacement (struts, shocks, control arms, ball joints, bushings).
Steering:
Power steering system diagnosis, repair, fluid specifications, and steering rack/column components.
Electrical System:
Comprehensive wiring diagrams, lighting systems, charging system (alternator, battery), starting system, fuses, relays, and body electrical components.
Body And Chassis:
Body panel repair, door mechanisms, interior trim removal and installation, chassis component specifications.
HVAC:
Heating, ventilation, and air conditioning (HVAC) system diagnosis and repair, refrigerant handling.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and tensioning.
Troubleshooting:
Diagnostic flowcharts for common drivability issues, electrical faults, and mechanical problems.
Component Repair:
Step-by-step instructions for replacing or repairing major components like engines, transmissions, brakes, and suspension parts.
Special Tools:
Identification of necessary special tools and equipment for specific repair procedures.
Specifications And Tolerances:
Detailed torque specifications, clearances, and measurement tolerances for engine and chassis components.
Wiring Diagrams:
Full electrical system schematics for all major circuits.
Technical Depth
Diagnostic Capability:
Advanced diagnostics, including testing of sensors, actuators, and ECU functions.
Rebuild Instructions:
Comprehensive instructions for engine and transmission overhauls and rebuilds.
Alignment Procedures:
Wheel alignment specifications and procedures.
📊 Manual Specifications
File Format
PDF Quality:
High resolution, likely with searchable text for ease of use.
Printable:
Yes, designed to be printable.
Print Quality
Illustrations And Diagrams:
Clear, detailed illustrations, diagrams, and schematics.
Binding Type
Digital Format Advantage:
Instant download, accessible on multiple devices.
Paper Type
Physical Format Alternative:
N/A (digital format only)
⚙️ Engine Specifications
Primary Engine
Engine Code Example:
GM Family II (e.g., C16NE or similar variations for different markets)
Engine Type:
Inline 4-cylinder, SOHC (Single Overhead Camshaft) or DOHC (Double Overhead Camshaft) depending on variant.
Displacement:
Typically 1.3L (1299cc) and 1.5L (1498cc) variants were common.
Bore X Stroke Example:
Approx. 74.5 mm x 75.6 mm (for 1.5L) or similar.
Compression Ratio:
Around 8.8:1 to 9.2:1 depending on engine variant.
Performance
Horsepower Output Example:
Approx. 70-75 hp (1.3L) to 85-90 hp (1.5L) at rated RPM.
Torque Output Example:
Approx. 105-115 Nm (for 1.5L) at rated RPM.
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI) or Carbureted (early models/specific markets).
Fuel Type:
Unleaded Gasoline (Petrol)
Ignition System:
Electronic Ignition (Distributorless or distributor-based depending on variant).
🔧 Transmission
Standard
Manual Transmission:
5-speed manual transmission.
Optional
Automatic Transmission:
3-speed or 4-speed automatic transmission (market dependent).
Features
Clutch Type:
Hydraulically actuated single dry plate clutch (manual).
Gear Ratios:
Specific gear ratios for each transmission option will be detailed in the manual.
Transmission Fluid Type:
Manual: GL-4 SAE 75W-90 or 80W-90. Automatic: DEXRON-III or equivalent.
📐 Dimensions
Exterior
Body Styles:
3-door hatchback and 5-door hatchback.
Length Example:
Approx. 3700-3800 mm.
Width Example:
Approx. 1600-1650 mm.
Height Example:
Approx. 1370-1400 mm.
Wheelbase Example:
Approx. 2300-2350 mm.
Weights
Curb Weight Example:
Approx. 850-950 kg, depending on configuration.
Gross Vehicle Weight Rating Example:
Approx. 1300-1400 kg.
🛡️ Safety Features
Ratings
Crash Test Performance:
Limited specific crash test data available from this era; generally considered basic for its segment. Manual will cover passive safety systems.
Active Features
Braking System:
Standard front disc brakes, rear drum brakes. ABS may be optional on later or higher trims.
Passive Features
Seat Belts:
Standard 3-point seat belts in the front, 2-point lap belts in the rear.
Airbags:
Driver airbag may have been an option on later models, not standard across all variants.
💡 Technology Features
Infotainment
Radio System:
Basic AM/FM radio with cassette player (optional CD player on some higher trims).
Speaker Configuration:
Typically 2 or 4 speakers.
Driver Assistance
Power Steering:
Optional on some models, not standard across all.
Connectivity
Auxiliary Inputs:
N/A (pre-dates widespread auxiliary input/USB standards).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 km (3,000 miles) or 6 months, whichever comes first.
Air Filter Replacement:
Every 15,000 km (9,000 miles) or 12 months.
Spark Plug Replacement:
Every 30,000 km (18,000 miles).
Timing Belt Replacement:
Every 60,000 km (36,000 miles) or 4 years, due to potential for stretching and failure.
Fluid Specifications
Engine Oil Type:
API SG/SH or ACEA A2/A3, SAE 10W-30 or 5W-30.
Engine Oil Capacity:
Approx. 3.5 - 4.0 liters (including filter).
Coolant Type:
Ethylene glycol based antifreeze (e.g., GM DEX-COOL or equivalent), mixed with distilled water at a 50/50 ratio.
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Electrical Gremlins:
Wiring harness degradation, connector corrosion leading to intermittent electrical faults (common in older vehicles).
Rust And Corrosion:
Prone to rust, especially in areas with road salt or high humidity, affecting wheel arches, sills, and underbody.
Engine Mounts:
Wear and tear on engine mounts can lead to increased vibration and noise transmitted to the cabin.
Timing Belt Failure:
Critical to adhere to replacement intervals as failure can cause severe engine damage (interference engine likely).
📚 Vehicle History
Brand Heritage
Daewoo Motors Context:
Daewoo Motors was a South Korean automobile manufacturer, part of the Daewoo Group. It operated from 1982 to 2011.
Model Evolution
Fino Origins:
The Daewoo Fino was based on the Tico, which was originally a rebadged Suzuki Alto. The Fino was primarily sold in certain export markets.
Production
Manufacturing Location:
Primarily manufactured in South Korea.
Production Period:
The Fino's production overlapped with the Tico and was influenced by Daewoo's acquisition strategies.
🏆 Awards & Recognition
Recognitions
Market Perception:
Generally perceived as an affordable, basic, and utilitarian vehicle. Awards would be limited and focused on value or specific regional sales achievements.
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