Peugeot 106 1991-2001 Petrol & Diesel Service Repair Manual
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🏷️ Basic Information Identification Make: Peugeot Model: 106 Codes Model Generation: First Generation (1991-2003) Chassis Codes: Type 1 (1991-1996), Type 2 (1996-2003) Generation Years Covered: 1991-2001 👋 Introduction Market Position Target Audience: DIY mechanics, independent repair shops, and Peugeot 106 owners seeking to perform their own maintenance and repairs. Competitive Analysis Uniqueness: Claims to be the only comprehensive Peugeot 106 repair manual available on Tradebit, highlighting its completeness and value proposition. Key Features Value Proposition: Cost-effective alternative to professional shop labor, empowers users to diagnose and fix their vehicles, money-back guarantee. Ease Of Use: Step-by-step instructions and exploded views simplify complex repair tasks. 📋 Manual Details Coverage Areas Manual Coverage: Service, maintenance, and repair for Petrol and Diesel variants of the Peugeot 106. Page Count Page Count: 356 Manual Type Manual Type: Service and Repair Manual Language Language: English (implied by product description targeting global market) Format Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine removal, repair, cooling, heating, ventilation, fuel system, exhaust system, emission control systems, starting system, charging system, preheating system. Transmission Systems: Clutch, manual transmission overhaul and repair, automatic transmission overhaul and repair, driveshafts. Chassis Systems: Brakes, suspension, steering. Body Systems: Body equipment, interior trim, exterior panels. Electrical Systems: Comprehensive electrical and wiring diagrams. Procedures Included Maintenance Procedures: Routine maintenance, scheduled servicing, weekly checks, roadside repairs. Diagnostic Procedures: Troubleshooting and diagnosis of common issues, system-specific diagnostics. Repair Procedures: Step-by-step repair instructions for all covered systems. Technical Depth Depth Of Coverage: Comprehensive, from basic checks and maintenance to major overhauls and repairs, including electrical diagnostics. Visual Aids: Exploded views included for simplified repairs. 📊 Manual Specifications File Format File Type: PDF Compatibility: PC and Mac compatible Print Quality Printability: Printable pages, allowing for easy use in a workshop environment and reprinting if damaged. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Petrol Engine Variants: Likely includes 1.0 L (TU9), 1.1 L (TU1), 1.3 L (TU2), 1.4 L (TU3), 1.6 L (TU5/ECU6) petrol engines. Diesel Engine Variants: Likely includes 1.4 L (TUD3), 1.5 L (TUD5) diesel engines. Performance Power Output Range: Varies significantly by engine, typically from 45 hp to 120 hp (for GTi models). Fuel System Fuel Delivery: Carburetted (early models) and Fuel Injection (later models, especially for petrol engines). Maintenance Timing Belt Replacement: Crucial maintenance item; intervals vary by engine but typically around 60,000-80,000 miles or 5-6 years. Manual will specify exact intervals. Technical Details Engine Management: Details on ECU operation and diagnostics likely included for fuel-injected models. 🔧 Transmission Standard Manual Transmission: Standard on most models; manual details cover clutch, gearbox overhaul, and driveshaft repairs. Optional Automatic Transmission: Less common, but likely covered if factory-fitted on certain variants. Features Gear Ratios: Specific gear ratios for different engine and transmission combinations would be detailed. Maintenance Transmission Fluid: Specifications and capacities for manual and automatic transmission fluids will be provided. 📐 Dimensions Exterior Body Styles: 3-door hatchback and 5-door hatchback. Weights Curb Weight: Approximately 800-950 kg, depending on engine and equipment. 🛡️ Safety Features Ratings Crash Test Performance: Early 1990s safety standards; NCAP testing was less prevalent. Manual likely focuses on passive safety systems as installed. Active Features Braking System: Front disc brakes, rear drum brakes standard. Some performance models may have rear discs. ABS availability varies by market and trim. Passive Features Airbags: Driver airbag became standard on later models, passenger airbag less common. Seatbelts: Front and rear seatbelts; pre-tensioners may be present on later models. 💡 Technology Features Infotainment Audio System: Basic radio/cassette players standard; CD players and upgraded speakers optional on higher trims or later models. Driver Assistance ABS: Availability of Anti-lock Braking System (ABS) depends on the specific model year and trim level, and market. Connectivity Central Locking: Available on higher trims, often as an option. Manual would cover electrical aspects of this system. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 10,000-15,000 km or 12 months, depending on engine oil type and driving conditions. Manual will provide precise recommendations. Air Filter Replacement: Recommended at scheduled service intervals, or sooner if driving in dusty conditions. Manual will specify. Spark Plug Replacement: Intervals vary for standard and platinum plugs. Manual will detail appropriate types and replacement intervals. Fluid Specifications Engine Oil Type: Likely requires API SG/SH or ACEA A1/A2/A3 rated oils, with viscosity grades like 5W-30, 10W-40, or 15W-40 depending on climate. Manual will list specific OEM recommendations. Coolant Type: Ethylene glycol-based antifreeze with corrosion inhibitors. Manual will specify type and mixture ratio (e.g., 50/50). Brake Fluid Type: DOT 3 or DOT 4 brake fluid. Manual will specify the required type and replacement interval (typically every 2 years). Known Issues Common Wear Items: Clutch wear, suspension components (bushings, ball joints), exhaust system corrosion, occasional electrical gremlins. Engine Specific Concerns: Head gasket leaks...
Troubleshooting and diagnosis of common issues, system-specific diagnostics.
Repair Procedures:
Step-by-step repair instructions for all covered systems.
Technical Depth
Depth Of Coverage:
Comprehensive, from basic checks and maintenance to major overhauls and repairs, including electrical diagnostics.
Visual Aids:
Exploded views included for simplified repairs.
📊 Manual Specifications
File Format
File Type:
PDF
Compatibility:
PC and Mac compatible
Print Quality
Printability:
Printable pages, allowing for easy use in a workshop environment and reprinting if damaged.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Petrol Engine Variants:
Likely includes 1.0 L (TU9), 1.1 L (TU1), 1.3 L (TU2), 1.4 L (TU3), 1.6 L (TU5/ECU6) petrol engines.
Diesel Engine Variants:
Likely includes 1.4 L (TUD3), 1.5 L (TUD5) diesel engines.
Performance
Power Output Range:
Varies significantly by engine, typically from 45 hp to 120 hp (for GTi models).
Fuel System
Fuel Delivery:
Carburetted (early models) and Fuel Injection (later models, especially for petrol engines).
Maintenance
Timing Belt Replacement:
Crucial maintenance item; intervals vary by engine but typically around 60,000-80,000 miles or 5-6 years. Manual will specify exact intervals.
Technical Details
Engine Management:
Details on ECU operation and diagnostics likely included for fuel-injected models.
🔧 Transmission
Standard
Manual Transmission:
Standard on most models; manual details cover clutch, gearbox overhaul, and driveshaft repairs.
Optional
Automatic Transmission:
Less common, but likely covered if factory-fitted on certain variants.
Features
Gear Ratios:
Specific gear ratios for different engine and transmission combinations would be detailed.
Maintenance
Transmission Fluid:
Specifications and capacities for manual and automatic transmission fluids will be provided.
📐 Dimensions
Exterior
Body Styles:
3-door hatchback and 5-door hatchback.
Weights
Curb Weight:
Approximately 800-950 kg, depending on engine and equipment.
🛡️ Safety Features
Ratings
Crash Test Performance:
Early 1990s safety standards; NCAP testing was less prevalent. Manual likely focuses on passive safety systems as installed.
Active Features
Braking System:
Front disc brakes, rear drum brakes standard. Some performance models may have rear discs. ABS availability varies by market and trim.
Passive Features
Airbags:
Driver airbag became standard on later models, passenger airbag less common.
Seatbelts:
Front and rear seatbelts; pre-tensioners may be present on later models.
💡 Technology Features
Infotainment
Audio System:
Basic radio/cassette players standard; CD players and upgraded speakers optional on higher trims or later models.
Driver Assistance
ABS:
Availability of Anti-lock Braking System (ABS) depends on the specific model year and trim level, and market.
Connectivity
Central Locking:
Available on higher trims, often as an option. Manual would cover electrical aspects of this system.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000-15,000 km or 12 months, depending on engine oil type and driving conditions. Manual will provide precise recommendations.
Air Filter Replacement:
Recommended at scheduled service intervals, or sooner if driving in dusty conditions. Manual will specify.
Spark Plug Replacement:
Intervals vary for standard and platinum plugs. Manual will detail appropriate types and replacement intervals.
Fluid Specifications
Engine Oil Type:
Likely requires API SG/SH or ACEA A1/A2/A3 rated oils, with viscosity grades like 5W-30, 10W-40, or 15W-40 depending on climate. Manual will list specific OEM recommendations.
Coolant Type:
Ethylene glycol-based antifreeze with corrosion inhibitors. Manual will specify type and mixture ratio (e.g., 50/50).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid. Manual will specify the required type and replacement interval (typically every 2 years).
Head gasket leaks on some older TU engines, potential gearbox synchromesh issues on higher mileage vehicles.
Diesel Specific Concerns:
Glow plug issues, injector pump maintenance.
📚 Vehicle History
Brand Heritage
Peugeot Small Car Legacy:
The 106 continued Peugeot's tradition of producing popular and affordable small cars.
Model Evolution
Type 1 Facelift:
Introduced in 1991, based on the Citroën Saxo platform, featuring modern styling for its time.
Type 2 Facelift:
Received a significant facelift in 1996, with revised styling (especially front end), improved interior, and updated engines.
Production
Production Period:
1991-2003 (though manual covers up to 2001, production continued for a few more years in some markets).
Manufacturing Locations:
Primarily manufactured in France.
🏆 Awards & Recognition
Recognitions
Market Perception:
The Peugeot 106 was generally well-regarded for its nimble handling, compact size, and fuel efficiency, particularly in its GTi and Rallye variants which were popular in motorsport.
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