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Mitsubishi Colt Lancer 1992 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Colt Lancer Year: 1992 Codes Chassis Codes: CA0, CB0, CC0 (depending on specific body style) Engine Codes: 4G13, 4G15 (common variants, refer to manual for specifics) 👋 Introduction Market Position Historical Segment: Compact car, competing in a highly competitive segment against models like Honda Civic, Toyota Corolla, Ford Escort, Nissan Sentra. Competitive Analysis Key Strengths Of Colt Lancer: Often praised for sporty handling (especially in GT variants), reliability, and affordability. Offered a good balance of performance and economy for its time. Key Features Manual Value Proposition: Provides the critical, manufacturer-approved information needed for accurate diagnosis and repair, ensuring the longevity and optimal performance of the vehicle. Vehicle Appeal: Popular choice for young drivers, budget-conscious buyers, and those seeking a reliable and engaging driving experience in the compact class. 📋 Manual Details Coverage Areas Overall Coverage: Comprehensive repair and maintenance for the 1992 Mitsubishi Colt Lancer. Specific Systems: Engine, Drivetrain, Suspension, Steering, Brakes, Electrical System, HVAC, Bodywork, Emissions. Page Count Estimated Page Count: Likely between 800-1500 pages (typical for a factory service manual of this era). Manual Type Type: Factory Service Repair Manual (FSM) Language Language: English (standard for factory manuals distributed in many markets) Format Format: Printed Book (as implied by 'handy, easy to read reference book') 📖 Manual Coverage Systems Covered Engine Mechanical: Disassembly, assembly, inspection, and repair of all engine components (pistons, rings, bearings, cylinder head, valves, camshaft, crankshaft). Engine Fuel And Emissions: Fuel injection system (MPI/EFI), fuel pump, injectors, fuel pressure regulator, emission control systems (catalytic converter, EVAP), exhaust system. Engine Cooling And Lubrication: Cooling system operation, radiator, water pump, thermostat, fan clutch, oil pump, oil filter, lubrication passages. Transmission Manual: Clutch operation, gearbox disassembly/assembly, gear selection, internal components, fluid specifications. Transmission Automatic: Automatic transmission operation, valve body, torque converter, hydraulic circuits, fluid specifications, shift control. Drivetrain: Front-wheel drive components, drive axles, CV joints, differential, propeller shaft (if AWD variant existed). Suspension Front: MacPherson strut design, control arms, ball joints, bushings, springs, shock absorbers, wheel bearings. Suspension Rear: Independent rear suspension (IRS) or semi-independent, trailing arms, control links, bushings, springs, shock absorbers. Steering System: Power steering pump, steering rack/gearbox, tie rod ends, steering column, alignment procedures. Brake System: Front disc brakes, rear drum/disc brakes, brake master cylinder, brake lines, calipers, wheel cylinders, parking brake, ABS (if equipped). Electrical System Charging: Alternator, voltage regulator, battery, starter motor, wiring diagrams for charging circuit. Electrical System Ignition: Distributor (or distributorless ignition system - DIS), ignition coils, spark plugs, timing specifications, ignition control module. Electrical System Lighting: Headlights, taillights, interior lighting, bulb specifications, wiring for lighting circuits. Electrical System Instruments: Dashboard gauges (speedometer, tachometer, fuel, temp), warning lights, instrument cluster repair. Electrical System Accessories: Power windows, power door locks, radio, wipers, horn, accessory circuits. HVAC System: Air conditioning system (compressor, condenser, evaporator, refrigerant), heater core, blower motor, climate controls. Body And Interior: Door panel removal, seat removal, interior trim, body panel alignment, glass replacement. Procedures Included Routine Maintenance: Oil and filter changes, air filter replacement, spark plug replacement, coolant flushes, belt inspections/replacements. Diagnostic Procedures: Troubleshooting charts, symptom-based diagnostics, component testing methods (resistance, voltage, continuity). Repair Procedures: Step-by-step instructions for component removal, disassembly, repair, reassembly, and installation. Adjustment Procedures: Idle speed adjustments, ignition timing adjustments, brake adjustments, clutch adjustments. Wiring Diagrams: Detailed electrical schematics for all major systems, including component locations and harness routing. Technical Depth Depth Of Coverage: Full workshop level, suitable for professional technicians and experienced DIYers. Specifications Detail: Includes torque specifications, clearances, fluid capacities, pressures, and electrical values. Troubleshooting Guidance: Extensive, with logical diagnostic flowcharts for common and complex issues. 📊 Manual Specifications File Format Digital Format Availability: While described as printed, digital versions (PDF) are commonly available for manuals of this era. Print Quality Print Quality Description: Factory original prints are typically high quality with clear diagrams and text. Binding Type Binding: Likely perfect binding or coil binding for ease of use on a workbench. Paper Type Paper Quality: Durable paper stock designed to withstand workshop environments. ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, SOHC (Single Overhead Camshaft), naturally aspirated. Displacement: 1.3 Liter (1300cc) and 1.5 Liter (1500cc) were common. Specific to manual: 1.5L 4G15. Bore X Stroke 1.5L: Approximately 75.5 mm x 82.0 mm (refer to manual for exact figures). Compression Ratio 1.5L: Around 9.4:1 to 9.8:1 (depending on market and specific tune). Performance Horsepower 1.5L: Approximately 80-90 hp (gross) at 5500-6000 RPM. Torque 1.5L: Approximately 90-100 lb-ft (gross) at 3500-4000 RPM. Fuel System Fuel Delivery: Electronic Multi-Point Fuel Injection (MPI / EFI). Fuel Type: Unleaded gasoline (Octane rating as specified by Mitsubishi). Fuel Pump Type: In-tank electric fuel pump. 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual Transmission (5MT). Optional Transmission Type Optional: 3-speed Automatic Transmission (3AT). Features Clutch Type: Dry single plate, hydraulically actuated clutch. Gear...
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SKU: 369981
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Mitsubishi Colt Lancer 1992 Factory Service Repair ManualMitsubishi Colt Lancer 1992 Factory Service Repair ManualMitsubishi Colt Lancer 1992 Factory Service Repair ManualMitsubishi Colt Lancer 1992 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Colt Lancer
Year:
1992
Codes
Chassis Codes:
CA0, CB0, CC0 (depending on specific body style)
Engine Codes:
4G13, 4G15 (common variants, refer to manual for specifics)
👋 Introduction
Market Position
Historical Segment:
Compact car, competing in a highly competitive segment against models like Honda Civic, Toyota Corolla, Ford Escort, Nissan Sentra.
Competitive Analysis
Key Strengths Of Colt Lancer:
Often praised for sporty handling (especially in GT variants), reliability, and affordability. Offered a good balance of performance and economy for its time.
Key Features
Manual Value Proposition:
Provides the critical, manufacturer-approved information needed for accurate diagnosis and repair, ensuring the longevity and optimal performance of the vehicle.
Vehicle Appeal:
Popular choice for young drivers, budget-conscious buyers, and those seeking a reliable and engaging driving experience in the compact class.
📋 Manual Details
Coverage Areas
Overall Coverage:
Comprehensive repair and maintenance for the 1992 Mitsubishi Colt Lancer.
Specific Systems:
Engine, Drivetrain, Suspension, Steering, Brakes, Electrical System, HVAC, Bodywork, Emissions.
Page Count
Estimated Page Count:
Likely between 800-1500 pages (typical for a factory service manual of this era).
Manual Type
Type:
Factory Service Repair Manual (FSM)
Language
Language:
English (standard for factory manuals distributed in many markets)
Format
Format:
Printed Book (as implied by 'handy, easy to read reference book')
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Disassembly, assembly, inspection, and repair of all engine components (pistons, rings, bearings, cylinder head, valves, camshaft, crankshaft).
Engine Fuel And Emissions:
Fuel injection system (MPI/EFI), fuel pump, injectors, fuel pressure regulator, emission control systems (catalytic converter, EVAP), exhaust system.
Engine Cooling And Lubrication:
Cooling system operation, radiator, water pump, thermostat, fan clutch, oil pump, oil filter, lubrication passages.
Transmission Manual:
Clutch operation, gearbox disassembly/assembly, gear selection, internal components, fluid specifications.
Transmission Automatic:
Automatic transmission operation, valve body, torque converter, hydraulic circuits, fluid specifications, shift control.
Drivetrain:
Front-wheel drive components, drive axles, CV joints, differential, propeller shaft (if AWD variant existed).
Suspension Front:
MacPherson strut design, control arms, ball joints, bushings, springs, shock absorbers, wheel bearings.
Suspension Rear:
Independent rear suspension (IRS) or semi-independent, trailing arms, control links, bushings, springs, shock absorbers.
Steering System:
Power steering pump, steering rack/gearbox, tie rod ends, steering column, alignment procedures.
Brake System:
Front disc brakes, rear drum/disc brakes, brake master cylinder, brake lines, calipers, wheel cylinders, parking brake, ABS (if equipped).
Electrical System Charging:
Alternator, voltage regulator, battery, starter motor, wiring diagrams for charging circuit.
Electrical System Ignition:
Distributor (or distributorless ignition system - DIS), ignition coils, spark plugs, timing specifications, ignition control module.
Electrical System Lighting:
Headlights, taillights, interior lighting, bulb specifications, wiring for lighting circuits.
Electrical System Instruments:
Dashboard gauges (speedometer, tachometer, fuel, temp), warning lights, instrument cluster repair.
Electrical System Accessories:
Power windows, power door locks, radio, wipers, horn, accessory circuits.
HVAC System:
Air conditioning system (compressor, condenser, evaporator, refrigerant), heater core, blower motor, climate controls.
Body And Interior:
Door panel removal, seat removal, interior trim, body panel alignment, glass replacement.
Procedures Included
Routine Maintenance:
Oil and filter changes, air filter replacement, spark plug replacement, coolant flushes, belt inspections/replacements.
Diagnostic Procedures:
Troubleshooting charts, symptom-based diagnostics, component testing methods (resistance, voltage, continuity).
Repair Procedures:
Step-by-step instructions for component removal, disassembly, repair, reassembly, and installation.
Adjustment Procedures:
Idle speed adjustments, ignition timing adjustments, brake adjustments, clutch adjustments.
Wiring Diagrams:
Detailed electrical schematics for all major systems, including component locations and harness routing.
Technical Depth
Depth Of Coverage:
Full workshop level, suitable for professional technicians and experienced DIYers.
Specifications Detail:
Includes torque specifications, clearances, fluid capacities, pressures, and electrical values.
Troubleshooting Guidance:
Extensive, with logical diagnostic flowcharts for common and complex issues.
📊 Manual Specifications
File Format
Digital Format Availability:
While described as printed, digital versions (PDF) are commonly available for manuals of this era.
Print Quality
Print Quality Description:
Factory original prints are typically high quality with clear diagrams and text.
Binding Type
Binding:
Likely perfect binding or coil binding for ease of use on a workbench.
Paper Type
Paper Quality:
Durable paper stock designed to withstand workshop environments.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder, SOHC (Single Overhead Camshaft), naturally aspirated.
Displacement:
1.3 Liter (1300cc) and 1.5 Liter (1500cc) were common. Specific to manual: 1.5L 4G15.
Bore X Stroke 1.5L:
Approximately 75.5 mm x 82.0 mm (refer to manual for exact figures).
Compression Ratio 1.5L:
Around 9.4:1 to 9.8:1 (depending on market and specific tune).
Performance
Horsepower 1.5L:
Approximately 80-90 hp (gross) at 5500-6000 RPM.
Torque 1.5L:
Approximately 90-100 lb-ft (gross) at 3500-4000 RPM.
Fuel System
Fuel Delivery:
Electronic Multi-Point Fuel Injection (MPI / EFI).
Fuel Type:
Unleaded gasoline (Octane rating as specified by Mitsubishi).
Fuel Pump Type:
In-tank electric fuel pump.
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual Transmission (5MT).
Optional
Transmission Type Optional:
3-speed Automatic Transmission (3AT).
Features
Clutch Type:
Dry single plate, hydraulically actuated clutch.
Gear Ratios:
Specific ratios vary by model and transmission type; manual will detail these.
Transmission Fluid Manual:
API GL-4, SAE 75W-90 or 80W-90 gear oil (refer to manual for exact specification and capacity).
Transmission Fluid Automatic:
Dexron-III or equivalent ATF (refer to manual for exact specification and capacity).
📐 Dimensions
Exterior
Wheelbase:
Approximately 2500 mm (98.4 inches).
Length:
Approximately 4200-4300 mm (165.4-169.3 inches) depending on body style (sedan, coupe, hatchback).
Width:
Approximately 1690 mm (66.5 inches).
Height:
Approximately 1370-1400 mm (53.9-55.1 inches) depending on body style.
Weights
Curb Weight:
Typically ranging from 980 kg to 1150 kg (2160 lbs to 2535 lbs) depending on configuration.
Gross Vehicle Weight Rating Gvwr:
Refer to vehicle's compliance plate or manual.
🛡️ Safety Features
Ratings
Crash Test Data Availability:
Limited comprehensive public crash test data available for this specific model year from major agencies like NHTSA/IIHS compared to modern vehicles. Manual focuses on mechanical safety systems.
Active Features
ABS Availability:
Optional on higher trim levels or specific models.
Traction Control Availability:
Generally not available on this generation.
Passive Features
Seat Belts:
Standard front seat belts; rear seat belts may vary by market and trim.
Airbags:
Driver's side airbag became available as an option or standard on later models of this generation, but may not be standard on all 1992 models.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM cassette player with optional CD player on higher trims. Basic speaker configurations.
Navigation:
Not available.
Driver Assistance
Cruise Control:
Optional on higher trim levels.
Connectivity
Phone Integration:
Not available.
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Typically every 7,500 to 10,000 miles (12,000 to 16,000 km) or 6-12 months, whichever comes first (refer to manual for exact recommendation based on driving conditions).
Engine Oil Type:
API SJ or SL, SAE 10W-30 or 10W-40 (consult manual for precise viscosity and API classification).
Air Filter Replacement:
Every 15,000 to 30,000 miles (24,000 to 48,000 km) or as needed based on inspection.
Spark Plug Replacement:
Typically every 30,000 to 60,000 miles (48,000 to 96,000 km), depending on spark plug type (standard vs. platinum).
Coolant Replacement:
Initial change at 30,000 miles (48,000 km), then every 15,000 to 30,000 miles (24,000 to 48,000 km) or 1-2 years.
Fluid Specifications
Coolant Type:
Ethylene glycol-based antifreeze, typically a green color. Use a 50/50 mix with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Power Steering Fluid:
Dexron-II or equivalent ATF (refer to manual).
Known Issues
Common Wear Items:
CV joint boots, exhaust system components, suspension bushings, clutch wear, radiator hoses.
Engine Issues:
Potential for oil leaks from valve cover or oil pan gaskets, intake manifold gasket leaks on some engines.
Electrical Issues:
Corrosion on grounds, aging wiring harness components, alternator and starter motor reliability can be a concern on older vehicles.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors History:
Founded in 1970, Mitsubishi Motors Corporation has a long history of producing reliable and often innovative vehicles, with a strong presence in rallying and motorsport.
Model Evolution
Colt Lancer Lineage:
The Colt badge was used for smaller Mitsubishi vehicles in many export markets, with Lancer being the primary global nameplate. This generation represents a significant evolution in styling and technology from previous Lancers.
Production
Production Era:
This specific generation of Lancer (often referred to as the CC platform) was produced roughly from 1991 to 1995/1996.
Manufacturing Locations:
Primarily Japan, with production also occurring in other global facilities depending on market and specific model variants.
🏆 Awards & Recognition
Recognitions
Historical Awards:
While specific awards for the 1992 Colt Lancer are not widely documented, the Lancer model line has a consistent history of positive reviews for value, reliability, and driving dynamics in its segment.
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