Mitsubishi FTO 1994-1998 WSM Service Manual Repair
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🏷️ Basic Information Identification Make: Mitsubishi Model: FTO Model Code: DE2A, DE3A Model Years Covered: 1994, 1995, 1996, 1997, 1998 👋 Introduction Market Position Segment: Compact Sports Coupe Target Audience: Enthusiasts, DIY mechanics, and owners seeking to maintain and repair their Mitsubishi FTO. Competitive Analysis Key Competitors: Toyota Celica, Honda Prelude, Nissan Silvia (S14), Mazda MX-6. Key Features Design Philosophy: Aero-dynamic styling, driver-focused cockpit, emphasis on performance and handling. Unique Selling Points: Distinctive styling, often featuring unique lighting configurations (e.g., four-headlight system), available V6 engines, and advanced technologies for its era. 📋 Manual Details Coverage Areas Manual Type: Workshop Service Manual (WSM) Language: English Format: PDF Download Delivery Method: Instant Download Print Specifications: Full Printable Software Requirements: Adobe PDF Reader Compatibility: All Versions of Windows & Mac 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed overhaul procedures for all FTO engine variants, including timing belt replacement, piston/ring inspection, cylinder head reconditioning, crankshaft and bearing checks. Engine Management: Fuel injection system diagnosis and repair, ignition system troubleshooting, sensor testing (MAP, TPS, O2, Crankshaft Position), ECU diagnostics, emissions control systems (EVAP, EGR). Transmission Manual: Clutch inspection and replacement, gearbox internal component overhaul, shift linkage adjustment, fluid change procedures, synchronizer and gear inspection. Transmission Automatic: ATF change and filter replacement, torque converter diagnostics, valve body testing and repair, electronic control unit (TCU) diagnosis, gear train inspection. Drivetrain: Front and rear differential overhaul, drive shaft and CV joint inspection and replacement, wheel bearing replacement, AWD system (Viscous Coupling Unit) maintenance and diagnosis. Suspension: Front and rear suspension component identification, strut and shock absorber replacement, spring replacement, bushing inspection and replacement, alignment specifications. Steering: Power steering system diagnosis and repair, pump inspection, rack and pinion overhaul, steering column components, tie rod end and ball joint replacement. Brakes: Front and rear brake system diagnosis, pad and rotor replacement, caliper overhaul, master cylinder replacement, brake fluid flush and bleed procedures, ABS system troubleshooting and component testing. Electrical System: Detailed wiring diagrams for all vehicle circuits, starter motor and alternator testing, battery system maintenance, lighting system diagnostics, horn and wiper system repair. Body Interior: Door panel removal, seat adjustment and removal, interior trim component replacement, headliner repair, dashboard removal and reassembly, convertible top mechanism (if applicable) service. Body Exterior: Front and rear bumper removal and installation, fender replacement, hood and trunk lid adjustment, door hinge repair, mirror replacement, glass replacement procedures. HVAC: Air conditioning system diagnosis, refrigerant recharge, compressor replacement, blower motor testing, heater core replacement, climate control system operation. Procedures Included Routine Maintenance: Oil and filter change intervals and procedures, spark plug replacement, air filter replacement, cabin air filter replacement, coolant flush and fill, fuel filter replacement. Troubleshooting: Systematic diagnostic flowcharts for common drivability issues, starting problems, electrical faults, and cooling system anomalies. Component Replacement: Step-by-step instructions for replacing all major mechanical, electrical, and body components. Rebuilding: Comprehensive instructions for the overhaul and rebuilding of engines, transmissions, and differentials. Wiring Diagrams: Detailed, high-quality wiring schematics for all vehicle systems, including power distribution, engine controls, lighting, and accessories. Specifications Torque: Extensive list of torque specifications for all fasteners, critical for proper assembly and preventing damage. Diagnostic Tools: Information on diagnostic trouble codes (DTCs) and guidance on using onboard diagnostic (OBD-II) systems. Technical Depth Depth Level: Professional Workshop Level - Covers everything from basic maintenance to complex engine and transmission rebuilds and advanced electrical diagnostics. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-Resolution, Full Printable Binding Type Binding Type: Digital Download (Printable Pages) Paper Type Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Family 1: 6A1x V6 SOHC/DOHC Engine Code 1: 6A12 Displacement 1: 2.0 Liters (1998 cc) Configuration 1: V6 Valvetrain 1: SOHC (24 valves) and DOHC (24 valves) Horsepower 1 S تحديد: 150-170 PS (148-168 hp) for SOHC, 200-220 PS (197-217 hp) for DOHC MIVEC Torque 1: 179-191 Nm (132-141 lb-ft) for SOHC, 191-201 Nm (141-148 lb-ft) for DOHC MIVEC Fuel System 1: Electronic Fuel Injection (EFI) Engine Options Engine Family 2: 6A1x V6 DOHC MIVEC Engine Code 2: 6A13 Displacement 2: 2.5 Liters (2498 cc) Configuration 2: V6 Valvetrain 2: DOHC (24 valves) MIVEC Horsepower 2: 190-200 PS (187-197 hp) Torque 2: 225-235 Nm (166-173 lb-ft) Fuel System 2: Electronic Fuel Injection (EFI) 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual Optional Transmission Type Optional: 4-speed INVECS-II Automatic (with Sport Mode/Tiptronic functionality in some later models) Features AWD Availability: Available on select models (e.g., RS-A, GR/GS models with 4WD viscous coupling unit). 📐 Dimensions Exterior Length: Approx. 4,305 - 4,350 mm (169.5 - 171.3 inches) Width: Approx. 1,700 - 1,755 mm (66.9 - 69.1 inches) Height: Approx. 1,315 - 1,320 mm (51.8 - 52.0 inches) Wheelbase: Approx. 2,500 mm (98.4 inches) Weights Curb Weight: Approx. 1,250 - 1,450 kg (2755 - 3197 lbs) 🛡️ Safety Features Ratings Crash Test...
Enthusiasts, DIY mechanics, and owners seeking to maintain and repair their Mitsubishi FTO.
Competitive Analysis
Key Competitors:
Toyota Celica, Honda Prelude, Nissan Silvia (S14), Mazda MX-6.
Key Features
Design Philosophy:
Aero-dynamic styling, driver-focused cockpit, emphasis on performance and handling.
Unique Selling Points:
Distinctive styling, often featuring unique lighting configurations (e.g., four-headlight system), available V6 engines, and advanced technologies for its era.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Manual (WSM)
Language:
English
Format:
PDF Download
Delivery Method:
Instant Download
Print Specifications:
Full Printable
Software Requirements:
Adobe PDF Reader
Compatibility:
All Versions of Windows & Mac
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed overhaul procedures for all FTO engine variants, including timing belt replacement, piston/ring inspection, cylinder head reconditioning, crankshaft and bearing checks.
Engine Management:
Fuel injection system diagnosis and repair, ignition system troubleshooting, sensor testing (MAP, TPS, O2, Crankshaft Position), ECU diagnostics, emissions control systems (EVAP, EGR).
Transmission Manual:
Clutch inspection and replacement, gearbox internal component overhaul, shift linkage adjustment, fluid change procedures, synchronizer and gear inspection.
Transmission Automatic:
ATF change and filter replacement, torque converter diagnostics, valve body testing and repair, electronic control unit (TCU) diagnosis, gear train inspection.
Drivetrain:
Front and rear differential overhaul, drive shaft and CV joint inspection and replacement, wheel bearing replacement, AWD system (Viscous Coupling Unit) maintenance and diagnosis.
Suspension:
Front and rear suspension component identification, strut and shock absorber replacement, spring replacement, bushing inspection and replacement, alignment specifications.
Steering:
Power steering system diagnosis and repair, pump inspection, rack and pinion overhaul, steering column components, tie rod end and ball joint replacement.
Brakes:
Front and rear brake system diagnosis, pad and rotor replacement, caliper overhaul, master cylinder replacement, brake fluid flush and bleed procedures, ABS system troubleshooting and component testing.
Electrical System:
Detailed wiring diagrams for all vehicle circuits, starter motor and alternator testing, battery system maintenance, lighting system diagnostics, horn and wiper system repair.
Body Interior:
Door panel removal, seat adjustment and removal, interior trim component replacement, headliner repair, dashboard removal and reassembly, convertible top mechanism (if applicable) service.
Body Exterior:
Front and rear bumper removal and installation, fender replacement, hood and trunk lid adjustment, door hinge repair, mirror replacement, glass replacement procedures.
HVAC:
Air conditioning system diagnosis, refrigerant recharge, compressor replacement, blower motor testing, heater core replacement, climate control system operation.
Procedures Included
Routine Maintenance:
Oil and filter change intervals and procedures, spark plug replacement, air filter replacement, cabin air filter replacement, coolant flush and fill, fuel filter replacement.
Troubleshooting:
Systematic diagnostic flowcharts for common drivability issues, starting problems, electrical faults, and cooling system anomalies.
Component Replacement:
Step-by-step instructions for replacing all major mechanical, electrical, and body components.
Rebuilding:
Comprehensive instructions for the overhaul and rebuilding of engines, transmissions, and differentials.
Wiring Diagrams:
Detailed, high-quality wiring schematics for all vehicle systems, including power distribution, engine controls, lighting, and accessories.
Specifications Torque:
Extensive list of torque specifications for all fasteners, critical for proper assembly and preventing damage.
Diagnostic Tools:
Information on diagnostic trouble codes (DTCs) and guidance on using onboard diagnostic (OBD-II) systems.
Technical Depth
Depth Level:
Professional Workshop Level - Covers everything from basic maintenance to complex engine and transmission rebuilds and advanced electrical diagnostics.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-Resolution, Full Printable
Binding Type
Binding Type:
Digital Download (Printable Pages)
Paper Type
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Family 1:
6A1x V6 SOHC/DOHC
Engine Code 1:
6A12
Displacement 1:
2.0 Liters (1998 cc)
Configuration 1:
V6
Valvetrain 1:
SOHC (24 valves) and DOHC (24 valves)
Horsepower 1 S تحديد:
150-170 PS (148-168 hp) for SOHC, 200-220 PS (197-217 hp) for DOHC MIVEC
Torque 1:
179-191 Nm (132-141 lb-ft) for SOHC, 191-201 Nm (141-148 lb-ft) for DOHC MIVEC
Fuel System 1:
Electronic Fuel Injection (EFI)
Engine Options
Engine Family 2:
6A1x V6 DOHC MIVEC
Engine Code 2:
6A13
Displacement 2:
2.5 Liters (2498 cc)
Configuration 2:
V6
Valvetrain 2:
DOHC (24 valves) MIVEC
Horsepower 2:
190-200 PS (187-197 hp)
Torque 2:
225-235 Nm (166-173 lb-ft)
Fuel System 2:
Electronic Fuel Injection (EFI)
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual
Optional
Transmission Type Optional:
4-speed INVECS-II Automatic (with Sport Mode/Tiptronic functionality in some later models)
Features
AWD Availability:
Available on select models (e.g., RS-A, GR/GS models with 4WD viscous coupling unit).
📐 Dimensions
Exterior
Length:
Approx. 4,305 - 4,350 mm (169.5 - 171.3 inches)
Width:
Approx. 1,700 - 1,755 mm (66.9 - 69.1 inches)
Height:
Approx. 1,315 - 1,320 mm (51.8 - 52.0 inches)
Wheelbase:
Approx. 2,500 mm (98.4 inches)
Weights
Curb Weight:
Approx. 1,250 - 1,450 kg (2755 - 3197 lbs)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Information not readily available for this era and market; typically reliant on JNCAP or equivalent domestic standards if published.
Active Features
ABS:
Anti-lock Braking System (ABS) typically standard or optional depending on trim.
Traction Control:
Traction Control System (TCL) available on higher trim levels or as an option.
Passive Features
Airbags:
Driver-side airbag standard; passenger airbag optional on some models.
Seatbelts:
Three-point seatbelts with pretensioners (driver and front passenger).
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette or CD player, often with aftermarket upgrades common. Speaker systems vary by trim.
Climate Control:
Manual or automatic climate control systems depending on trim level.
Driver Assistance
Cruise Control:
Available on higher trim levels.
Keyless Entry:
Available on certain models and trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-10,000 km (3,000-6,000 miles) or 6-12 months, depending on oil type and driving conditions. Consult manual for specific engine.
Timing Belt Replacement:
Typically every 80,000 - 100,000 km (50,000 - 60,000 miles) or 5-7 years for 6A1x V6 engines. Critical due to interference engine design.
Spark Plug Replacement:
Every 40,000-60,000 km (25,000-37,000 miles) depending on plug type.
Fluid Specifications
Engine Oil Type:
API SG/SH or higher, SAE 10W-30 or 5W-30 recommended. Consult manual for precise viscosity based on climate.
Coolant Type:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Mitsubishi Super Long Life Coolant (LLC) or equivalent.
Transmission Fluid Manual:
API GL-4, SAE 75W-90 or 75W-85 gear oil.
Transmission Fluid Automatic:
Mitsubishi DiaQueen ATF-SP II M or equivalent Dexron III compatible fluid.
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Common Problems 1:
Timing belt failure (if not replaced on schedule), MIVEC actuator issues, front suspension wear (bushings, ball joints), occasional electrical gremlins.
Common Problems 2:
Rust and corrosion in certain climates, potential issues with original automatic transmission control units, dashboard warning light illumination.
📚 Vehicle History
Brand Heritage
Brand Focus:
Mitsubishi Motors Corporation known for its diverse vehicle range, including performance cars, SUVs, and commercial vehicles.
Model Evolution
Introduction Year:
1992 (Japan Domestic Market)
Generation:
First Generation (JA/JB)
Facelifts:
Minor updates throughout its production run, including styling tweaks and feature enhancements. The manual covers the primary 1994-1998 period.
Market Availability:
Primarily sold in the Japanese domestic market (JDM). Exported to limited markets and later popular as a grey import.
Production
Production Period:
1992-2000
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Jdm Awards:
The FTO was recognized as the 'Car of the Year' in Japan for 1994-1995 by the RJC (Automotive Researchers' and Journalists' Conference).
Enthusiast Recognition:
Highly regarded among JDM enthusiasts for its styling, performance, and tuning potential.
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