🏷️ Basic Information Identification Make: Chevrolet Model: S10 Pickup Truck Product Name: Chevrolet Chevy S10 Pickup Truck 1994-2004 Service Repair Workshop Manual Download PDF Codes Platform Code: GMT325 👋 Introduction Market Position Vehicle Segment: Compact Pickup Truck Target Audience: DIY enthusiasts, independent repair shops, fleet maintenance Competitive Analysis Key Competitors: Ford Ranger, Toyota Tacoma, Dodge Dakota, Mazda B-Series Key Features Manual Value Proposition: Provides comprehensive, factory-level repair and maintenance information for all aspects of the Chevrolet S10 Pickup from 1994-2004. Technical Illustration Quality: Hundreds of detailed photos & diagrams, including exploded views Licensing: Unlimited usage on multiple devices, no expiry date, full version 📋 Manual Details Coverage Areas Applicable Years: 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004 Page Count Estimated Pages: 1000+ Manual Type Type: Factory Service Repair Workshop Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Powertrain: Engine, Transmission, Drivetrain, Fuel System, Exhaust System, Cooling System, Ignition System Chassis: Suspension (Front & Rear), Steering System, Braking System (Front & Rear), Wheels & Tires Electrical: Charging System, Starting System, Lighting, Instrumentation, Power Accessories, Body Control Modules, Powertrain Control Modules (PCM), Diagnostic Trouble Codes (DTCs), Wiring Diagrams Body: Body Panels, Doors, Windows, Seats, Interior Trim, HVAC System, Exterior Trim, Bumpers Procedures Included Maintenance: Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks & Replenishments, Tune-ups Repair: Engine Rebuilds, Transmission Overhauls, Suspension Component Replacement, Brake System Repairs, Electrical Component Diagnosis & Replacement, Body Panel Repair Troubleshooting: Diagnostic Procedures, Symptom-based Troubleshooting Guides, Electrical System Diagnostics, Engine Performance Issues Diagnostics: On-Board Diagnostics (OBD-I/OBD-II), Diagnostic Trouble Code (DTC) Interpretation and Resolution Bodywork: Dent removal, panel replacement, rust repair, paint and coating application guidance Technical Depth Depth: Comprehensive (from basic maintenance to complete engine/transmission overhauls and advanced electrical diagnostics) Special Tools: Identification and usage of specialized tools required for specific repairs. 📊 Manual Specifications File Format Quality: High-resolution, professionally scanned PDF with clear text and images Searchability: Searchable text for quick information retrieval Compatibility: Windows and MAC compatible Print Quality Pages: Printable (single pages or entire manual) Binding Type Binding: Digital (No physical binding) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Options: 2.2L 4-Cylinder (Vortec 2200), 4.3L V6 (Vortec 4300) Performance 2.2L 4 Cylinder Power: Approx. 118-125 hp (varies by year) 4.3L V6 Power: Approx. 160-190 hp (varies by year) 4.3L V6 Torque: Approx. 230-260 lb-ft (varies by year) Fuel System Fuel Delivery: Multi-Port Fuel Injection (MPFI) Engine Codes 4.3L Vortec Code: L35 Cooling System Coolant Type: GM DEX-COOL (Orange) or equivalent 50/50 mix (check specific year) Ignition System Ignition Type: Distributorless Ignition System (DIS) or distributor-based system (early models) 🔧 Transmission Standard Transmission Options: 4-speed Automatic (4L60-E), 5-speed Manual Optional Manual Transmission Models: NV1500 (5-speed), NV3500 (5-speed) Features Automatic Transmission Details: Electronically controlled, overdrive Fluid Specs Automatic Transmission Fluid: Dexron-III or equivalent (check specific year) Manual Transmission Fluid: API GL-4 (75W-90 synthetic recommended) 📐 Dimensions Exterior Body Styles: Regular Cab, Extended Cab Bed Lengths: Short Bed (approx. 6.2 ft), Long Bed (approx. 7.3 ft) Weights Curb Weight: Varies by configuration (approx. 3,200 - 4,000 lbs) 🛡️ Safety Features Ratings NHTSA Rollover Resistance: 2WD: 4 stars; 4WD: 3 stars (typical for the era) Active Features ABS: Available Anti-lock Braking System (ABS) Passive Features Airbags: Driver-side airbag standard; Passenger airbag optional (early models) or standard (later models) 💡 Technology Features Infotainment Audio System: AM/FM radio, cassette player, CD player (optional, depending on trim and year) Driver Assistance Cruise Control: Available Connectivity OBD Standard: OBD-I (early 1994) transitioning to OBD-II (late 1994 onwards) 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000 - 7,500 miles or 6 months, depending on oil type and driving conditions (refer to manual for specifics) Air Filter Replacement: Every 15,000 - 30,000 miles or as needed based on inspection Spark Plug Replacement: Typically 60,000 - 100,000 miles (depending on plug type - platinum/iridium) Fluid Specifications Engine Oil Viscosity: 5W-30 (most common, check specific year/engine) Engine Oil Capacity: 4.3L V6: approx. 5 quarts; 2.2L 4-Cyl: approx. 4.5 quarts (with filter) Brake Fluid Type: DOT 3 Power Steering Fluid Type: GM Power Steering Fluid or Dexron-III ATF Known Issues Common Problems Engine: Intake manifold gasket leaks (4.3L V6), spark plug blowouts (early 4.3L V6), oil pan gasket leaks Common Problems Transmission: Torque converter shudder (automatic), clutch wear (manual) Common Problems Suspension: Ball joint wear, worn sway bar links, front end shimmy Common Problems Electrical: Heater core leaks, instrument cluster failures, power window motor issues 📚 Vehicle History Brand Heritage Chevrolet Truck Legacy: Chevrolet has a long-standing reputation for building durable and capable trucks. Model Evolution First Generation Start: 1982 (as Chevrolet S-10) Generation Covered: Second Generation (1994-2004) Redesign Year: 1994 (complete redesign) Production Manufacturing Locations: United States (e.g., St. Louis, Missouri; Fort Wayne, Indiana) 🏆 Awards & Recognition Recognitions Truck Of The...