🏷️ Basic Information Identification Make: Kawasaki Model: KDX-200 Year: 1994 Vehicle Type: Off-Road Motorcycle / Dual-Sport Category: Enduro/Off-Road 👋 Introduction Market Position Market Segment: Competitive entry-level to mid-range off-road/enduro motorcycle Competitive Analysis Competitors: Yamaha YZ/WR series, Honda CR/CRF series, Suzuki RM/RMX series, KTM EXC series Key Features Key Selling Points: Reliable two-stroke engine, capable off-road performance, dual-sport potential with proper modification Manual Value Proposition Value For Owner: Empowers owners to perform maintenance and repairs, saving costs and ensuring longevity 📋 Manual Details Coverage Areas Coverage Type: Comprehensive Repair and Service Intended Audience: Professional Technicians and Experienced DIY Mechanics Page Count Page Count: Unknown (PDF document size varies) Manual Type Manual Type: Service Manual / Repair Manual / Workshop Manual Language Language: English Format Format: PDF Download File Format: PDF Print Quality: Full Printable Zoom Capability: YES Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinZip Compatibility Operating Systems: All Versions of Windows & Mac 📖 Manual Coverage Systems Covered Engine System: Complete overhaul, top-end, bottom-end, cooling, lubrication, ignition, fuel delivery Transmission System: Clutch, gearbox internal components, shifting mechanism, lubrication Chassis System: Frame, suspension (front forks, rear shock), steering, swingarm Electrical System: Wiring diagrams, lighting, charging system, ignition system, component testing Braking System: Front and rear brake assembly, hydraulic system, disc and caliper servicing Fuel System: Carburetor disassembly, cleaning, adjustment, fuel tank, fuel lines Exhaust System: Muffler, header pipe, mounting, maintenance Cooling System: Liquid cooling system components, radiator, water pump, coolant specifications Wheels And Tires: Wheel bearing service, tire installation, spoke tensioning Bodywork: Fairings, fenders, seat, tank removal and installation Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication Disassembly: Component-level disassembly and identification Assembly: Reassembly procedures with torque specifications Cleaning: Cleaning procedures for various engine and chassis components Reinstalling: Proper installation of serviced components Troubleshooting: Diagnostic procedures for common faults and issues Rebuilding: Detailed instructions for engine and component rebuilding Adjustments: Carburetor, clutch, brake, and suspension adjustments Technical Depth Depth Level: Comprehensive, covering routine maintenance to complete engine and transmission rebuilds Detail Level: Step-by-step instructions, detailed illustrations/pictures, critical specifications 📊 Manual Specifications File Format File Type: PDF Print Quality Print Capability: Yes Binding Type Binding Type: Digital (N/A for printed) Paper Type Paper Type: Digital (N/A for printed) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 2-stroke, reed valve induction Displacement: 198 cc Bore X Stroke: 66.0 mm x 58.0 mm Compression Ratio: 9.2:1 (typical, check manual for exact) Performance Horsepower: Approx. 35-40 HP (estimated, varies with tuning and condition) Torque: N/A (manual data required) Fuel System Carburetor Type: Mikuni VM29SS (typical) Fuel Type: Unleaded gasoline (91 octane or higher recommended) Fuel Oil Mixture: 50:1 ratio with high-quality 2-stroke oil (manual specification is critical) 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Features Clutch Type: Wet, multi-disc Gear Ratios: Manual data required (typically specified in manual) Transmission Fluid Type: API GL-4, SAE 80W/90 hypoid gear oil (check manual for exact specification) 📐 Dimensions Exterior Length: N/A (manual data required) Width: N/A (manual data required) Height: N/A (manual data required) Weights Dry Weight: Approximately 227 lbs (103 kg) (check manual for exact specification) Wet Weight: N/A (manual data required) Fuel Capacity: Approximately 2.4 US gallons (9.0 L) (check manual for exact specification) 🛡️ Safety Features Ratings Safety Certification: N/A (Motorcycle, not typically rated by consumer safety organizations in the same way as cars) Active Features Braking System: Hydraulic disc front and rear Passive Features Frame Construction: High-tensile steel semi-double cradle frame 💡 Technology Features Infotainment Infotainment System: None (This is a 1994 off-road motorcycle) Driver Assistance Driver Assistance Features: None (This is a 1994 off-road motorcycle) Connectivity Connectivity Options: None (This is a 1994 off-road motorcycle) 🔧 Maintenance Service Intervals Oil Change Frequency: Refer to manual for specific intervals based on usage (e.g., every 5-10 hours of off-road use for gearbox oil). Air Filter Cleaning: Frequent cleaning recommended, especially in dusty conditions (e.g., every few rides). Spark Plug Replacement: Recommended every 10-20 hours of riding or as per manual's recommendation. Fluid Specifications Coolant Type: Ethylene glycol-based coolant, 50/50 mixture with distilled water (check manual for precise specification). Brake Fluid Type: DOT 3 or DOT 4 hydraulic brake fluid (check manual for exact specification). Known Issues Common Wear Items: Piston rings, clutch plates, reed valves, fork seals, wheel bearings, chain and sprockets. Engine Tuning: Proper jetting is crucial for optimal performance and longevity of the two-stroke engine. 📚 Vehicle History Brand Heritage Kawasaki Motorcycle Division: Long-standing reputation for performance and innovation in off-road and sport motorcycles. Model Evolution Kdx Lineage: The KDX series has a distinguished history in motocross and enduro racing, known for its potent two-stroke engines and agile handling. The 1994 model represents a refinement of earlier designs. Production Production Period: The KDX200 was produced through multiple generations, with the 1994 model belonging to a significant...