The XJ600N, produced between 1995 and 1999, represents a reliable and user-friendly middleweight motorcycle, popular among commuters and new riders. This model, often featuring a steel diamond frame and an air-cooled inline-four engine with a displacement of approximately 598 cc, delivers manageable performance with around 59-60 horsepower. Its robust engineering and straightforward design contribute to a reputation for good long-term durability and ease of operation, making it a practical choice in its segment, competing with models from Honda, Kawasaki, and Suzuki. This comprehensive workshop service manual is designed to provide detailed guidance for the maintenance, repair, and troubleshooting of the XJ600 and XJ600N models from 1995 to 1999. It covers all essential systems, including engine tune-ups and overhauls, transmission and drivetrain, electrical systems, and chassis components such as suspension and brakes. The manual offers step-by-step procedures, diagnostic flowcharts, and technical specifications to assist owners and technicians in keeping the motorcycle in optimal condition and resolving any potential issues. 🏷️ Basic Information Identification Make: Yamaha Model: XJ600 Model Variant: XJ600N Model Years: 1995, 1996, 1997, 1998, 1999 Codes Chassis Code: Typically 4BR (for XJ600S Diversion, with potential variations for N model) Engine Code: 4BR (common designation, check specific VIN) 👋 Introduction Market Position Market Segment: Middleweight Naked sportbike (XJ600N) and faired sport-touring (XJ600S Diversion) motorcycle. Competitive Analysis Competitors: Honda CB500, Kawasaki ER-5, Suzuki Bandit 400/600, Ducati Monster. Key Features Engine Layout: Inline-four cylinder, air-cooled (or oil-cooled). Frame Type: Steel diamond frame. Target Audience: Commuters, new riders, sport-touring enthusiasts looking for reliability and manageable performance. 📋 Manual Details Coverage Areas Manual Coverage Scope: Comprehensive repair, overhaul, maintenance, and troubleshooting for Yamaha XJ600/XJ600N (1995-1999). Page Count Page Count: 159 Manual Type Manual Type: Workshop Service Manual Language Language: English Format File Format: PDF Delivery Method: Electronic Download (via Email) Printability: Yes 📖 Manual Coverage Systems Covered Engine Systems: Engine tune-ups, removal/installation, disassembly/assembly, lubrication system, fuel system (carburetion, fuel delivery), ignition system, exhaust system, cooling system (if applicable). Transmission Drivetrain: Transmission overhaul, clutch, gearbox, final drive (chain/sprockets). Electrical System: Wiring diagrams, battery, charging system (alternator, regulator/rectifier), starting system, lighting, ignition coils, sensors, electronic control units (if applicable). Chassis Suspension Brakes: Frame inspection, front forks (telescopic), rear shock absorber (monoshock or twin), steering system, brake systems (front disc, rear disc/drum depending on specific N variant), wheel bearing maintenance, suspension adjustments. Bodywork Cosmetics: Body panel removal/installation, fairings, seat, fuel tank, fenders, minor cosmetic repairs. Procedures Included Maintenance Procedures: Routine servicing, oil changes, filter replacements, spark plug checks/replacement, chain lubrication and adjustment, brake fluid changes, coolant flushes (if liquid-cooled), general inspection checklists. Repair Procedures: Detailed step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation. Troubleshooting Diagnostics: Problem identification, symptom analysis, diagnostic flowcharts, common fault finding procedures for engine, electrical, and mechanical issues. Special Tools: Identification and usage of specialized tools recommended or required by Yamaha for specific adjustments or repairs. Technical Depth Technical Depth: Advanced diagnostics, complete engine rebuilds, transmission overhauls, in-depth electrical system analysis, and detailed component specifications. 📊 Manual Specifications File Format PDF Quality: Assumed to be of good quality for readability and printing, with clear text and diagrams. Searchable Text: Likely includes searchable text capabilities for quick information retrieval. Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, 4-stroke Displacement: 598 cc (approximately) Bore X Stroke: 62.0 mm x 49.6 mm (typical) Cooling System: Air-cooled (with possible oil cooler on some variants) Valvetrain: DOHC, 16 valves (4 valves per cylinder) Performance Horsepower: Approximately 59-60 hp at 8,500 rpm (claimed) Torque: Approximately 51 Nm (37.6 lb-ft) at 7,500 rpm (claimed) Fuel System Carburetion: Four Mikuni constant velocity (CV) carburetors, typically 34mm. Fuel Capacity: Approximately 18 liters (4.75 US gallons) 🔧 Transmission Standard Transmission Type: Constant mesh, 6-speed sequential Clutch Type: Wet, multi-disc, cable-operated Features Final Drive: Chain drive 📐 Dimensions Exterior Overall Length: Varies by model (faired vs. naked), approximately 2130 mm for Diversion. Overall Width: Varies by model, approximately 735 mm for Diversion. Overall Height: Varies by model, approximately 1210 mm for Diversion. Weights Dry Weight: Approximately 186 kg (410 lbs) for Diversion. Wet Weight: Approximately 206 kg (454 lbs) for Diversion. 🛡️ Safety Features Ratings Safety Ratings: Not applicable (motorcycle) Active Features Braking System: Dual front disc brakes, single rear disc brake (typical configuration for XJ600N/S). Passive Features Lighting: Halogen headlight, taillight, turn signals. 💡 Technology Features Infotainment Infotainment System: N/A (Basic instrumentation: speedometer, tachometer, odometer, trip meter, neutral indicator, high beam indicator). Driver Assistance Driver Assistance Features: N/A (Motorcycle of this era did not typically feature advanced rider aids like ABS or traction control as standard). Connectivity Connectivity Features: N/A 🔧 Maintenance Service Intervals Oil Change Interval: Every 4,000 - 6,000 km (or annually). Spark Plug Replacement: Every 10,000 - 12,000 km (or as per manual...