Mercedes Benz W210 E Class Service Repair Manual 1995-2002

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: E-Class Generation Chassis Code: W210 Production Years: 1995-2002 Codes Engine Codes: M111 (Inline-4), M104 (Inline-6), M119 (V8), OM604 (Inline-4 Diesel), OM605 (Inline-5 Diesel), OM606 (Inline-6 Diesel) 👋 Introduction Market Position Segment: Executive Sedan / Luxury Mid-size Car. The W210 represented a significant evolution in Mercedes-Benz design and technology. Competitive Analysis Competitors: BMW 5 Series (E39), Audi A6 (C4/C5), Lexus GS, Volvo S80. Key Features Design: The W210 introduced a more rounded, aerodynamic design compared to its predecessor (W124), featuring distinctive quad headlamps. Interior offered high-quality materials and ergonomic design. Technology: Advanced safety features (e.g., ESP, side airbags), optional COMAND infotainment system, electronic climate control, and powerful yet efficient engine options. Manual Value Proposition Value: This comprehensive manual is an invaluable tool for owners and independent repair shops seeking accurate, factory-level repair and maintenance information, avoiding costly errors and ensuring proper vehicle upkeep. 📋 Manual Details Coverage Areas Areas Covered: Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Climate Control, Electrical Systems, Bodywork, Interior, Diagnostics, Maintenance, Troubleshooting, Repair Page Count Estimated Pages: Thousands (Comprehensive) Manual Type Type: Service and Repair Manual (Factory-level) Language Language: English Format Format: Digital (likely PDF, potentially searchable) 📖 Manual Coverage Systems Covered Powertrain: All engine variants (petrol and diesel), manual and automatic transmissions, driveshafts, differentials, axles. Chassis And Suspension: Front and rear suspension, steering system (hydraulic power steering), wheel alignment specifications, shock absorbers, springs. Braking System: Hydraulic brake system, ABS, EBD, brake pad/disc replacement, caliper servicing, brake fluid specifications and bleeding procedures. Electrical System: Wiring diagrams for all circuits, lighting, ignition, starter, alternator, battery, fuses, relays, power windows, central locking, sunroof, instrument cluster. Climate Control: HVAC system, air conditioning (R134a refrigerant), heating, ventilation, blower motor, evaporator, condenser, refrigerant charge quantities. Body And Interior: Exterior panel removal/installation, door mechanisms, seat adjustment, dashboard removal, trim panel replacement, body repair guidelines. Procedures Included Maintenance: Oil change intervals, filter replacement (oil, air, fuel, cabin), spark plug replacement, coolant flush, brake fluid flush, drive belt replacement, battery testing. Diagnostics: Troubleshooting guides for common symptoms, diagnostic trouble codes (DTCs) interpretation, using diagnostic tools (e.g., OBD-II scanners where applicable), sensor testing. Repair And Rebuild: Engine component removal/installation (e.g., cylinder head, pistons, crankshaft), transmission overhaul, differential repair, brake caliper rebuild, suspension component replacement. Adjustments: Idle speed adjustment, ignition timing (if applicable), clutch adjustment (manual transmission), steering wheel centering. Specifications: Torque specifications for all fasteners, fluid capacities, critical clearances, engine timing specifications, valve lash settings. Technical Depth Depth: Factory-level detail, suitable for professional technicians and advanced DIY enthusiasts. Covers basic maintenance to complete engine/transmission rebuilds and complex electrical diagnostics. 📊 Manual Specifications File Format File Type: Likely PDF. High resolution for clear text and diagrams. Searchable text functionality is highly desirable for digital manuals. Print Quality Quality: Assumed high-quality digital reproduction of original factory documentation. Clear diagrams, schematics, and text. Binding Type Binding: Not applicable for digital format. If a printed version is implied, it would typically be a robust comb or spiral binding for shop use. Paper Type Paper: Not applicable for digital format. Original factory manuals used durable paper stock for shop environments. ⚙️ Engine Specifications Primary Engine Engine Options: 2.0L Inline-4 (M111.920), 2.3L Inline-4 (M111.970 - E230), 2.4L V6 (M112.910 - E240 - post-1997 facelift), 2.8L Inline-6 (M104.940/945 - E280), 3.2L Inline-6 (M104.992 - E320), 4.2L V8 (M119.959 - E420/E43 AMG), 5.4L V8 (M113.980 - E55 AMG), 2.0L Turbo Diesel (OM604.910), 2.2L Turbo Diesel (OM604.915), 2.5L Turbo Diesel (OM605.912), 2.7L Turbo Diesel (OM612.961 - post-1997 facelift), 3.0L Turbo Diesel (OM606.910/912). Performance Horsepower Range: Approx. 136 hp (2.0L Diesel) to 349 hp (E55 AMG) Torque Range: Approx. 210 Nm (2.0L Diesel) to 530 Nm (E55 AMG) Fuel System Injection Type: Electronic Fuel Injection (EFI) with multi-point injection (MPI) for petrol engines. Direct injection or common rail for later diesel models depending on variant. Fuel Type Fuel Requirements: Unleaded petrol (Octane rating varies by engine, typically 95 RON recommended for most). Diesel fuel for diesel variants. Cooling System Coolant Type: Mercedes-Benz approved Antifreeze/Coolant (e.g., G48, or equivalent silicate-free long-life coolant). Capacity varies by engine, typically 7-10 liters. Lubrication System Oil Type: API SL/CF or ACEA A3/B4 specification. Viscosity varies by climate and engine: e.g., 0W-40, 5W-40, 5W-30. Oil capacity typically 6-8 liters depending on engine. 🔧 Transmission Standard Standard Transmission: 5-speed manual transmission (MT) for some base models. 4-speed automatic (722.4) and 5-speed automatic (722.6 '7G-TRONIC' predecessor) for most models. Optional Optional Transmission: 5-speed manual transmission on certain variants, 5-speed automatic transmission widely available. Features Automatic Features: Electronic control unit (ECU) for gear selection, adaptive shift programs, torque converter lock-up for improved fuel efficiency. Fluid Specifications Automatic Transmission Fluid: Mercedes-Benz approved Automatic Transmission Fluid (ATF) such as MB 236.10, MB 236.12, or MB 236.14 depending on transmission type. Capacity typically 7-9 liters for a drain and fill. Manual Transmission...

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Tipo: Car

Proveedor:

SKU: 360960

Colecciones: ALL

Disponibilidad: En stock

Etiquetas: 1995 1996 1997 1998 1999 2000 2001 2002 Car Cars Mercedes Mercedes Benz Misc W210 E Class

Variantes de producto

Descripción

🏷️ Basic Information

Identification

Make:

Mercedes-Benz

Model:

E-Class

Generation

Chassis Code:

Production Years:

1995-2002

Codes

Engine Codes:

M111 (Inline-4), M104 (Inline-6), M119 (V8), OM604 (Inline-4 Diesel), OM605 (Inline-5 Diesel), OM606 (Inline-6 Diesel)

👋 Introduction

Market Position

Segment:

Executive Sedan / Luxury Mid-size Car. The W210 represented a significant evolution in Mercedes-Benz design and technology.

Competitive Analysis

Competitors:

BMW 5 Series (E39), Audi A6 (C4/C5), Lexus GS, Volvo S80.

Key Features

Design:

The W210 introduced a more rounded, aerodynamic design compared to its predecessor (W124), featuring distinctive quad headlamps. Interior offered high-quality materials and ergonomic design.

Technology:

Advanced safety features (e.g., ESP, side airbags), optional COMAND infotainment system, electronic climate control, and powerful yet efficient engine options.

Manual Value Proposition

Value:

This comprehensive manual is an invaluable tool for owners and independent repair shops seeking accurate, factory-level repair and maintenance information, avoiding costly errors and ensuring proper vehicle upkeep.

📋 Manual Details

Coverage Areas

Areas Covered:

Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Climate Control, Electrical Systems, Bodywork, Interior, Diagnostics, Maintenance, Troubleshooting, Repair

Page Count

Estimated Pages:

Thousands (Comprehensive)

Manual Type

Type:

Service and Repair Manual (Factory-level)

Language

Language:

English

Format

Format:

Digital (likely PDF, potentially searchable)

📖 Manual Coverage

Systems Covered

Powertrain:

All engine variants (petrol and diesel), manual and automatic transmissions, driveshafts, differentials, axles.

Chassis And Suspension:

Front and rear suspension, steering system (hydraulic power steering), wheel alignment specifications, shock absorbers, springs.

Braking System:

Hydraulic brake system, ABS, EBD, brake pad/disc replacement, caliper servicing, brake fluid specifications and bleeding procedures.

Electrical System:

Wiring diagrams for all circuits, lighting, ignition, starter, alternator, battery, fuses, relays, power windows, central locking, sunroof, instrument cluster.

Climate Control:

HVAC system, air conditioning (R134a refrigerant), heating, ventilation, blower motor, evaporator, condenser, refrigerant charge quantities.

Body And Interior:

Exterior panel removal/installation, door mechanisms, seat adjustment, dashboard removal, trim panel replacement, body repair guidelines.

Procedures Included

Maintenance:

Oil change intervals, filter replacement (oil, air, fuel, cabin), spark plug replacement, coolant flush, brake fluid flush, drive belt replacement, battery testing.

Diagnostics:

Troubleshooting guides for common symptoms, diagnostic trouble codes (DTCs) interpretation, using diagnostic tools (e.g., OBD-II scanners where applicable), sensor testing.

Repair And Rebuild:

Engine component removal/installation (e.g., cylinder head, pistons, crankshaft), transmission overhaul, differential repair, brake caliper rebuild, suspension component replacement.

Adjustments:

Idle speed adjustment, ignition timing (if applicable), clutch adjustment (manual transmission), steering wheel centering.

Specifications:

Torque specifications for all fasteners, fluid capacities, critical clearances, engine timing specifications, valve lash settings.

Technical Depth

Depth:

Factory-level detail, suitable for professional technicians and advanced DIY enthusiasts. Covers basic maintenance to complete engine/transmission rebuilds and complex electrical diagnostics.

📊 Manual Specifications

File Format

File Type:

Likely PDF. High resolution for clear text and diagrams. Searchable text functionality is highly desirable for digital manuals.

Print Quality

Quality:

Assumed high-quality digital reproduction of original factory documentation. Clear diagrams, schematics, and text.

Binding Type

Binding:

Not applicable for digital format. If a printed version is implied, it would typically be a robust comb or spiral binding for shop use.

Paper Type

Paper:

Not applicable for digital format. Original factory manuals used durable paper stock for shop environments.

⚙️ Engine Specifications

Primary Engine

Engine Options:

2.0L Inline-4 (M111.920), 2.3L Inline-4 (M111.970 - E230), 2.4L V6 (M112.910 - E240 - post-1997 facelift), 2.8L Inline-6 (M104.940/945 - E280), 3.2L Inline-6 (M104.992 - E320), 4.2L V8 (M119.959 - E420/E43 AMG), 5.4L V8 (M113.980 - E55 AMG), 2.0L Turbo Diesel (OM604.910), 2.2L Turbo Diesel (OM604.915), 2.5L Turbo Diesel (OM605.912), 2.7L Turbo Diesel (OM612.961 - post-1997 facelift), 3.0L Turbo Diesel (OM606.910/912).

Performance

Horsepower Range:

Approx. 136 hp (2.0L Diesel) to 349 hp (E55 AMG)

Torque Range:

Approx. 210 Nm (2.0L Diesel) to 530 Nm (E55 AMG)

Fuel System

Injection Type:

Electronic Fuel Injection (EFI) with multi-point injection (MPI) for petrol engines. Direct injection or common rail for later diesel models depending on variant.

Fuel Type

Fuel Requirements:

Unleaded petrol (Octane rating varies by engine, typically 95 RON recommended for most). Diesel fuel for diesel variants.

Cooling System

Coolant Type:

Mercedes-Benz approved Antifreeze/Coolant (e.g., G48, or equivalent silicate-free long-life coolant). Capacity varies by engine, typically 7-10 liters.

Lubrication System

Oil Type:

API SL/CF or ACEA A3/B4 specification. Viscosity varies by climate and engine: e.g., 0W-40, 5W-40, 5W-30. Oil capacity typically 6-8 liters depending on engine.

🔧 Transmission

Standard

Standard Transmission:

5-speed manual transmission (MT) for some base models. 4-speed automatic (722.4) and 5-speed automatic (722.6 '7G-TRONIC' predecessor) for most models.

Optional

Optional Transmission:

5-speed manual transmission on certain variants, 5-speed automatic transmission widely available.

Features

Automatic Features:

Electronic control unit (ECU) for gear selection, adaptive shift programs, torque converter lock-up for improved fuel efficiency.

Fluid Specifications

Automatic Transmission Fluid:

Mercedes-Benz approved Automatic Transmission Fluid (ATF) such as MB 236.10, MB 236.12, or MB 236.14 depending on transmission type. Capacity typically 7-9 liters for a drain and fill.

Manual Transmission Fluid:

Gear oil conforming to MB 235.10 or equivalent. Capacity typically around 1.5-2 liters.

📐 Dimensions

Exterior

Length:

Approx. 4817 mm (189.6 in)

Width:

Approx. 1799 mm (70.8 in)

Height:

Approx. 1451 mm (57.1 in)

Wheelbase:

Approx. 2833 mm (111.5 in)

Weights

Curb Weight Range:

Approx. 1550 kg (3417 lbs) to 1800 kg (3968 lbs) depending on engine and equipment.

Cargo

Trunk Volume:

Approx. 520 liters (18.4 cu ft)

🛡️ Safety Features

Ratings

NHTSA Rating:

Official NHTSA ratings vary by year and specific tests, but generally good for its era. Expected to perform well in frontal impacts.

Euro Ncap Rating:

Achieved 4-star safety rating in Euro NCAP frontal offset crash tests.

Active Features

Electronic Stability Program:

Standard on many later models, optional on earlier ones (ESP - Elektronische Stabilitätsprogramm).

Traction Control:

ASR (Antriebsschlupfregelung - Acceleration Slip Regulation) available on many models.

Brake Assist System:

BAS (Brake Assist System) available on many models, enhancing emergency braking effectiveness.

Passive Features

Airbags:

Frontal airbags for driver and front passenger. Optional side airbags (windowbags) were available on later models.

Seatbelts:

Pretensioners and force limiters for front seatbelts. Three-point seatbelts for all passengers.

Body Structure:

Reinforced safety cell with crumple zones designed to absorb impact energy.

💡 Technology Features

Infotainment

Comand System:

Optional COMAND (Cockpit Management and Navigation Display) system offered navigation, radio, CD player, and climate control functions, evolving with facelifts.

Audio Options:

Premium sound systems from Bose were available as an option on higher trims.

Driver Assistance

Parking Assist:

Optional Parktronic parking sensors available on some models.

Cruise Control:

Standard cruise control system available on most models.

Connectivity

Telephone System:

Early integrated cellular telephone systems were available as options, often requiring a separate cradle.

Lighting

Headlights:

Halogen headlamps standard; Xenon HID headlamps with automatic leveling became available, particularly after the facelift.

🔧 Maintenance

Service Intervals

Oil And Filter Change:

Variable Service Interval (VSI) system or fixed intervals. Typically every 10,000-15,000 miles (15,000-25,000 km) or annually, whichever comes first, depending on driving conditions and oil used.

Transmission Fluid Change:

Recommended every 30,000-60,000 miles (50,000-100,000 km), depending on transmission type and driving conditions. Refer to the manual for specific intervals for 722.4 vs. 722.6 transmissions.

Spark Plug Replacement:

Platinum or Iridium tipped plugs typically have intervals of 60,000-100,000 miles (100,000-160,000 km).

Brake Fluid Change:

Every 2 years, regardless of mileage.

Coolant Flush:

Every 3-5 years or 50,000-100,000 miles (80,000-160,000 km).

Fluid Specifications

Power Steering Fluid:

Mercedes-Benz Genuine Power Steering Fluid or an equivalent approved fluid. Check reservoir for type.

Brake Fluid Spec:

DOT 3 or DOT 4 brake fluid. Always use fluid meeting Mercedes-Benz specifications.

Known Issues

Rust And Corrosion:

Prone to rust, particularly around wheel arches, door bottoms, and trunk lid seams. Check chassis for corrosion.

Mass Airflow Sensor:

Can become faulty, leading to poor engine performance and check engine lights (especially on M111 engines).

Ignition Coils:

Coil-on-plug systems on later models can develop faulty ignition coils, causing misfires.

Window Regulators:

Plastic components can break, leading to windows falling down into the door.

Coolant Leaks:

Potential for leaks from hoses, radiator, or water pump, especially on higher mileage vehicles.

ABS Sensor Failure:

Wheel speed sensors for the ABS system can fail, leading to ABS and traction control warning lights.

K40 Relay Module:

Common failure point in the fuse box that can cause intermittent electrical issues or prevent the car from starting.

📚 Vehicle History

Brand Heritage

Mercedes Benz Legacy:

Mercedes-Benz has a long-standing reputation for engineering excellence, safety, and luxury, dating back to the invention of the automobile.

Model Evolution

W210 Introduction:

Introduced in 1995 as the successor to the highly regarded W124 E-Class. It marked a departure from the more angular styling of its predecessor.

Facelift:

Received a significant facelift in 1999 (for the 2000 model year), which included updated styling (clear-lens headlamps), improved interior materials, and the introduction of new V6 and V6 diesel engines (M112 and OM612).

Production

Manufacturing Locations:

Primarily produced at Mercedes-Benz's plants in Germany (Sindelfingen).

Production Numbers:

Approximately 1.5 million W210 E-Class sedans and wagons were produced globally during its lifecycle.

🏆 Awards & Recognition

Recognitions

Definitive Ratings:

While specific awards for the W210 itself might be difficult to pinpoint individually, the E-Class line generally received consistent praise from automotive publications for its build quality, comfort, and safety throughout its production run.

Ratings

Consumer Reports Sentiment:

Often rated highly for reliability and owner satisfaction in its initial years, though some later model year specific issues have been noted by consumer advocacy groups.

Certifications

Manufacturer Quality:

Built to Mercedes-Benz's stringent quality standards, reflecting the brand's commitment to luxury and durability.