This comprehensive repair manual provides detailed instructions and technical specifications for a range of Kawasaki KDX200 and KDX220 two-stroke motorcycles manufactured between 1995 and 2006. It covers a wide array of topics essential for both routine maintenance and advanced repairs. Within its pages, you'll find guidance on general information, routine maintenance procedures, engine removal and installation, fuel system intricacies, lubrication and cooling system operation, engine specifications, transmission, drive chain and sprocket adjustments, steering system components, shock absorbers, bodywork, intake and exhaust systems, electrical system diagnostics, and advanced troubleshooting techniques. This manual empowers you to confidently tackle a variety of tasks, from simple oil changes to complex engine overhauls. It serves as an invaluable resource for both seasoned mechanics and novice DIY enthusiasts.

The Kawasaki KDX200 and KDX220 are iconic off-road motorcycles that enjoyed a long and successful production run from 1995 to 2006. These two-stroke machines, aimed at the enthusiast off-road rider, were known for their light weight, nimble handling, and powerful engines. The KDX200, with its 196cc displacement, was a popular choice for beginners and intermediate riders, while the KDX220, boasting a 218cc engine, offered more power for experienced riders tackling more challenging terrain. Both models featured a reliable and durable single-cylinder engine, mated to a six-speed transmission, providing ample power delivery across a wide range of RPMs. While primarily designed for motocross and off-road riding, the KDX models were also capable of dual-sport use thanks to their light weight and excellent handling. The KDX200 and KDX220 were praised for their forgiving nature and ease of maintenance, making them a great choice for riders of all skill levels. These features, coupled with their lightweight construction and nimble handling, made the KDX machines a popular choice for trail riding, woods riding, and even some light-duty enduro racing. However, their two-stroke powerplants required routine maintenance, including regular oil changes and jetting adjustments, to ensure optimal performance. Despite their discontinuation in 2006, the KDX200 and KDX220 remain highly sought-after machines by off-road enthusiasts. Their timeless design, reliable performance, and rugged construction make them a great choice for riders seeking a fun and exciting off-road experience.