Dodge Neon 1995 to 1999 Full Workshop & Repair Manual
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🏷️ Basic Information Identification Make: Dodge Model: Neon Years Covered: 1995-1999 Platform Generation: First Generation (PL) 👋 Introduction Market Position Segment: Compact Car Target Audience: Budget-conscious consumers, young drivers, enthusiasts seeking a cost-effective and modifiable vehicle. Competitive Analysis Key Competitors: Honda Civic, Toyota Corolla, Ford Escort, Chevrolet Cavalier, Mitsubishi Eclipse Key Features Design Philosophy: Bold, aerodynamic styling, sporty appearance for its class, driver-focused interior. Performance Perception: Known for its peppy engines (especially the SOHC and DOHC variants) and agile handling. Value Proposition: Affordable entry price, low operating costs, good fuel economy. 📋 Manual Details Coverage Areas Manual Type: Full Workshop & Repair Manual Language: English Format: PDF Page Count: Approximately 2500+ pages (estimated for comprehensive coverage) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, cylinder head, block, crankshaft, pistons, connecting rods, lubrication system, cooling system Engine Performance: Ignition system, fuel injection, emission control systems, turbocharger (if applicable) Transmission Manual: Manual transmission: clutch, gearshift mechanism, internal components, lubrication Transmission Automatic: Automatic transmission: torque converter, valve body, planetary gear sets, hydraulic controls, cooling Drivetrain: Front-wheel drive system, CV joints, drive axles, differential Suspension: Front and rear suspension components (struts, control arms, bushings), shock absorbers, springs, alignment specifications Steering: Power steering system, steering rack, tie rods, steering column, wheel alignment Brakes: Front and rear brake systems (disc/drum), hydraulic system, ABS (Anti-lock Braking System), parking brake Electrical System: Battery, starting system, charging system, lighting, instrument cluster, power windows, locks, mirrors, wipers Engine Control System: ECU (Engine Control Unit), sensors (MAP, TPS, O2, CKP, CMP), actuators, diagnostic trouble codes (DTCs) Body And Interior: Body panels, doors, hoods, trunk lid, interior trim, seats, dashboard, HVAC system Body Electrical: Body control module (BCM), central locking, security system, airbags Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotation, spark plug replacement, air filter replacement Troubleshooting: Systematic diagnosis of common and uncommon faults, symptom-based troubleshooting guides Component Replacement: Detailed steps for replacing major and minor components across all systems Diagnostic Procedures: Use of diagnostic tools, reading and interpreting sensor data, circuit testing Rebuilding Procedures: Complete overhaul procedures for engine, transmission, and other major components Technical Depth Depth Level: Comprehensive: from basic maintenance to complete engine and transmission rebuilds, advanced diagnostics, and electrical system troubleshooting. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text for quick information retrieval Printability: Printable pages for workshop use Resolution: High-resolution for clear diagrams and text Binding Type Binding: N/A (Digital PDF) Paper Type Paper Quality: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code Base: 1.8L SOHC (420A) and 2.0L DOHC (AG) Displacement Base Sohc: 1809 cc Horsepower Base Sohc: 116 hp @ 5800 rpm Torque Base Sohc: 120 lb-ft @ 4800 rpm Displacement Base DOHc: 1996 cc Horsepower Base DOHc: 140 hp @ 6400 rpm Torque Base DOHc: 130 lb-ft @ 4800 rpm Performance Special Variants: ACR (American Club Racer) edition with enhanced suspension and aerodynamic upgrades. High-output 'R/T' DOHC engine. Fuel System Fuel Delivery: Multi-point fuel injection (MPI) Fuel Type: Unleaded gasoline Recommended Octane: 87 Octane (minimum), 91 Octane recommended for DOHC engines for optimal performance 🔧 Transmission Standard Standard Transmission Type: 5-speed Manual Optional Optional Transmission Type: 4-speed Automatic Features Transmission Fluid Type: ATF+4 (for Automatic), Manual Transmission Fluid (GL-4 SAE 75W-90 recommended for Manual) Clutch Type: Dry single-plate clutch (Manual) 📐 Dimensions Exterior Body Styles: 2-Door Coupe, 4-Door Sedan Wheelbase: 104.4 inches (2652 mm) Length: Approximately 174.1 inches (4422 mm) for Sedan, 171.3 inches (4351 mm) for Coupe Width: Approximately 67.4 inches (1712 mm) Height: Approximately 53.9 inches (1370 mm) for Coupe, 54.5 inches (1384 mm) for Sedan Weights Curb Weight: Approximately 2600 - 2800 lbs (1179 - 1270 kg), depending on configuration 🛡️ Safety Features Ratings NHTSA Front Impact: Four-star driver, Four-star passenger (1995 model year) Active Features ABS: Available Anti-lock Braking System (ABS) on select models/trims. Passive Features Airbags: Driver and front passenger airbags standard. Seatbelts: Three-point seatbelts with pretensioners for front occupants. 💡 Technology Features Infotainment Audio System: Factory AM/FM stereo with cassette player, optional CD player on higher trims. Speaker configurations vary. Climate Control: Manual HVAC controls, optional automatic climate control on some higher-trim models. Driver Assistance Cruise Control: Available on most models, standard on some higher trims. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6 months, whichever comes first. Check manual for specific recommendations based on driving conditions. Air Filter Replacement: Every 15,000 - 30,000 miles (24,000 - 48,000 km), or as needed based on conditions. Spark Plug Replacement: Every 30,000 - 60,000 miles (48,000 - 96,000 km) depending on plug type (standard vs. platinum/iridium). Timing Belt Replacement: Crucial for 2.0L DOHC (AG) engines: Every 60,000 - 90,000 miles (96,000 - 144,000 km). Failure can cause severe engine damage (interference engine). The 1.8L SOHC (420A)...
Approximately 174.1 inches (4422 mm) for Sedan, 171.3 inches (4351 mm) for Coupe
Width:
Approximately 67.4 inches (1712 mm)
Height:
Approximately 53.9 inches (1370 mm) for Coupe, 54.5 inches (1384 mm) for Sedan
Weights
Curb Weight:
Approximately 2600 - 2800 lbs (1179 - 1270 kg), depending on configuration
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Four-star driver, Four-star passenger (1995 model year)
Active Features
ABS:
Available Anti-lock Braking System (ABS) on select models/trims.
Passive Features
Airbags:
Driver and front passenger airbags standard.
Seatbelts:
Three-point seatbelts with pretensioners for front occupants.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player, optional CD player on higher trims. Speaker configurations vary.
Climate Control:
Manual HVAC controls, optional automatic climate control on some higher-trim models.
Driver Assistance
Cruise Control:
Available on most models, standard on some higher trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6 months, whichever comes first. Check manual for specific recommendations based on driving conditions.
Air Filter Replacement:
Every 15,000 - 30,000 miles (24,000 - 48,000 km), or as needed based on conditions.
Spark Plug Replacement:
Every 30,000 - 60,000 miles (48,000 - 96,000 km) depending on plug type (standard vs. platinum/iridium).
Timing Belt Replacement:
Crucial for 2.0L DOHC (AG) engines: Every 60,000 - 90,000 miles (96,000 - 144,000 km). Failure can cause severe engine damage (interference engine). The 1.8L SOHC (420A) uses a timing chain.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (API Service SG or higher for 1995-1996, SH or higher for 1997-1999)
Engine Oil Capacity:
Approximately 4.0 US quarts (3.8 Liters) with filter change (check manual for exact capacity).
Coolant Type:
Chrysler HOAT (Hybrid Organic Additive Technology) Antifreeze/Coolant, typically Mopar Pentofrost 3 or equivalent. Color can be green or orange/red depending on specific formulation.
Brake Fluid Type:
DOT 3
Power Steering Fluid Type:
ATF+3 or ATF+4 (Mopar designation)
Known Issues
Engine Problems:
Cracked cylinder heads (especially early 2.0L DOHC), intake manifold gasket leaks, timing belt failure on DOHC engines, starter motor issues, alternator failure.