🏷️ Basic Information Identification Make: Mercedes-Benz Model: C-Class Body Style: Wagon (S202) Model Years Covered: 1996, 1997, 1998, 1999, 2000 Codes Chassis Code: S202 👋 Introduction Market Position Market Position: The Mercedes-Benz C-Class (W202/S202) represented Mercedes-Benz's entry into the compact executive segment, offering premium features and build quality in a more accessible package than the E-Class or S-Class. The S202 wagon variant provided increased practicality and versatility. Competitive Analysis Competitors: Competed against vehicles like the BMW 3 Series Touring (E36/E46), Audi A4 Avant, Volvo V70, and Saab 900/9-3 Combi. Key Features Key Features Vehicle: Renowned Mercedes-Benz build quality, comfortable ride, sophisticated engineering, available with a range of refined 4-cylinder, 6-cylinder gasoline, and diesel engines. The S202 wagon offered a spacious and flexible cargo area. Key Features Manual: Provides detailed step-by-step repair instructions, diagnostic flowcharts, torque specifications, and wiring diagrams essential for maintaining and repairing the S202 C-Class effectively. 📋 Manual Details Coverage Areas Coverage Scope: Complete Workshop Service and Repair All Engine Variants Covered: Yes, the manual covers all engine variants offered for the S202 chassis during the specified model years. All Transmission Variants Covered: Yes, includes both manual and automatic transmissions fitted to the S202 wagon. Body And Chassis Coverage: Comprehensive coverage of body panels, structural components, suspension, steering, brakes, and wheels. Electrical Schematics Detail: Provides detailed, system-by-system wiring diagrams, including component locations and connector pinouts. Page Count Estimated Pages: Extensive (Specific count not provided, typical for comprehensive workshop manuals) Manual Type Manual Type: Workshop Service and Repair Manual Language Language: English Format Format: Downloadable Digital Format (Likely PDF) Manual Specifications File Format: Likely PDF, optimized for digital viewing and printing Print Quality: High-resolution, clear diagrams and text for ease of understanding Binding Type: N/A (Digital Download) Paper Type: N/A (Digital Download) 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical (M111, M104, M112, OM60x, OM611), lubrication, cooling, fuel injection (KE-Jetronic, EIS), ignition, emissions control, exhaust systems Transmission Systems: Automatic transmissions (722.4, 722.6), manual transmissions, clutch, driveshafts, differentials Chassis Systems: Front and rear suspension, steering (power steering, steering column), brakes (ABS, ESP), wheel alignment, chassis components Electrical Systems: Wiring diagrams, starter, alternator, battery, lighting, instrumentation, body electronics (FBS, CEM), comfort features, diagnostic connectors (OBD-II) Body And Interior: Body panels, doors, windows, glass, sunroof, seats, interior trim, HVAC system, climate control, body sealing Powertrain Control: Engine control modules (ECU), transmission control modules (TCU), sensor inputs (crankshaft position, camshaft position, throttle position, etc.), actuator outputs (injectors, ignition coils, throttle body). Comfort And Convenience: HVAC system operation and repair, power windows, power seats, central locking, sunroof mechanisms, interior lighting, wipers and washers. Exhaust System: Catalytic converters, mufflers, exhaust pipes, oxygen sensors, exhaust manifold gaskets. Includes procedures for replacement and diagnosis of exhaust leaks. Procedures Included Maintenance Procedures: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement, brake pad and rotor replacement, tire rotation Repair Procedures: Engine overhaul, transmission overhaul/replacement, suspension component replacement, brake caliper rebuild/replacement, steering rack replacement, electrical component diagnosis and repair, body panel repair and replacement Diagnostic Procedures: Troubleshooting guides, symptom-based diagnosis, fault code interpretation, electrical system testing, component testing Troubleshooting Flowcharts: Detailed diagnostic flowcharts for common drivability, electrical, and mechanical issues. These are invaluable for efficient fault diagnosis. Torque Specifications: Comprehensive list of all critical torque specifications for engine components, suspension parts, chassis fasteners, wheel lug bolts, etc. Wiring Diagrams: Detailed electrical schematics for all vehicle systems, including engine, transmission, chassis, body, and comfort electronics. Crucial for electrical troubleshooting. Technical Depth Technical Depth: Comprehensive from basic maintenance to advanced diagnostics and complete unit overhauls Engine Rebuild Detail: Instructions for engine disassembly, cleaning, inspection, measurement of wear tolerances (e.g., cylinder bore, piston ring gap, bearing clearances), and reassembly. Transmission Overhaul Detail: Detailed procedures for the disassembly, inspection, repair, and reassembly of both manual and automatic transmissions, including torque converter replacement and valve body diagnostics. ⚙️ Engine Specifications Primary Engine Engine Options: Includes coverage for various 4-cylinder (M111) and 6-cylinder (M104, M112) gasoline engines, and 4-cylinder (OM60x, OM611) diesel engines. Performance Example Engine M111: M111.920/921 (2.0L Inline-4): Approx. 136 HP @ 5500 rpm, 190 Nm (140 lb-ft) torque @ 3700 rpm Example Engine M104: M104.910 (2.8L Inline-6): Approx. 193 HP @ 5500 rpm, 265 Nm (195 lb-ft) torque @ 4000 rpm Example Engine Om611: OM611.961 (2.1L I4 Diesel - CDI): Approx. 102 HP @ 4200 rpm, 235 Nm (173 lb-ft) torque @ 1800-2600 rpm Fuel System Fuel System Gasoline: Electronic Fuel Injection (EFI) - Bosch Motronic (ME, ME-S) and potentially older KE-Jetronic for earlier models. Includes distributors, injectors, fuel pump, pressure regulator. Fuel System Diesel: Direct injection (CDI - Common Rail Direct Injection) for later models, older models may use indirect injection or mechanical injection pumps. 🔧 Transmission Standard Standard Transmission: Often a 5-speed manual transmission was standard on lower-end models. Automatic transmissions were widely...