Dodge Ram 3500 1996 1997 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Dodge Model: Ram 3500 Years Covered: 1996, 1997 Codes Chassis Code Generation: Second Generation Ram Trucks (1994-2001, DB platform) 👋 Introduction Market Position Segment: Heavy-duty pickup truck Target Audience: Commercial users, fleet operators, and truck enthusiasts requiring robust towing and hauling capabilities Competitive Analysis Primary Competitors 1996 1997: Ford F-350 Super Duty, Chevrolet Silverado 3500, GMC Sierra 3500 Key Features Truck Type: Full-size heavy-duty pickup truck Capability: Emphasis on towing, hauling, and durability for demanding work applications Engine Options: Powerful V8 gasoline and Cummins turbodiesel engines 📋 Manual Details Coverage Areas Primary Coverage: Repair and overhaul of Dodge Ram 3500 vehicles Assumed User Knowledge: Fully conversant with general automobile practices Page Count Estimated Page Count: N/A (PDF format implies variable, but typically extensive for workshop manuals) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine diagnosis, overhaul, and repair for all available gasoline and diesel engines Engine Electrical: Ignition system, fuel injection system (EFI/MPI), starting and charging systems, emissions control system diagnostics Transmission: Service and repair for automatic and manual transmissions, including torque converter, clutch, and transfer case (if applicable) Drivetrain: Front and rear axle service, drive shafts, universal joints, propeller shafts, differentials Suspension: Front and rear suspension system diagnosis, repair, and alignment specifications (leaf springs, shocks, control arms, steering linkage) Brakes: Hydraulic brake system service (master cylinder, lines, calipers, wheel cylinders), ABS system diagnostics and repair, parking brake system Steering: Power steering system diagnosis and repair, steering column, steering gear/rack and pinion Electrical System: Wiring diagrams, lighting systems, instrument cluster, body electrical components, power windows, locks, mirrors HVAC: Heating, ventilation, and air conditioning system diagnosis, repair, and refrigerant handling Body And Frame: Body panel repair, door and window mechanisms, interior trim, chassis frame inspection and repair Fuel System: Fuel tank, fuel pump, fuel lines, fuel filter replacement and diagnosis Cooling System: Radiator, water pump, thermostat, hoses, cooling fan diagnosis and repair Exhaust System: Exhaust manifold, catalytic converter, mufflers, pipes, hangers inspection and replacement Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotation and pressure checks, spark plug replacement Troubleshooting: Diagnostic procedures for common and uncommon drivability issues, electrical faults, and mechanical failures Component Repair: Detailed step-by-step instructions for the removal, installation, and overhaul of virtually all vehicle components Rebuilding Procedures: Comprehensive rebuild procedures for engines, transmissions, and differentials Specifications Data: Torque specifications, clearances, fluid capacities, resistance values, voltage readings Wiring Diagrams: Detailed electrical schematic diagrams for all vehicle systems Special Tools: Identification and usage of specialized tools required for specific repair procedures Technical Depth Depth: Full workshop level, covering everything from basic maintenance to complete engine and transmission rebuilds and complex electrical diagnostics 📊 Manual Specifications File Format Type: PDF Searchability: Likely text-searchable if properly created OCR Print Quality Quality: N/A (dependent on source document quality) Binding Type Type: N/A (Digital PDF) Paper Type Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Gasoline Option 1: 8.0L Magnum V10 (488 cid) Gasoline Option 1 Hp: Approx. 300-310 hp @ 4000-4400 rpm (depending on specific year/tune) Gasoline Option 1 Torque: Approx. 450-470 lb-ft @ 2800-3200 rpm (depending on specific year/tune) Gasoline Option 2: 5.9L Magnum V8 (360 cid) Gasoline Option 2 Hp: Approx. 230-245 hp @ 4000 rpm Gasoline Option 2 Torque: Approx. 330-345 lb-ft @ 3200 rpm Diesel Option 1: 5.9L Cummins Turbodiesel I6 (359 cid) Diesel Option 1 Hp: Approx. 215-235 hp @ 2500-2700 rpm (depending on specific year/tune) Diesel Option 1 Torque: Approx. 420-475 lb-ft @ 1600 rpm (depending on specific year/tune) Performance Engine Management: Electronic Fuel Injection (EFI) for gasoline, Bosch P7100 injection pump for Cummins diesel Fuel System Gasoline Fuel Delivery: Multi-Point Fuel Injection (MPFI) Diesel Fuel Delivery: Direct Injection, Mechanical Injection Pump (P7100) 🔧 Transmission Standard Manual Option: 5-speed manual transmission (e.g., NV4500) Optional Automatic Option 1: 4-speed automatic transmission (e.g., 47RH/48RE for diesel, 46RE for gasoline) Features Transfer Case: Part-time 4WD with manual or electronic shift transfer case (NV231/NV241) 📐 Dimensions Exterior Body Styles: Regular Cab, Club Cab (extended cab) Wheelbase Options: 134.7 inches (Regular Cab), 154.7 inches (Club Cab), 170.7 inches (Long Bed Regular Cab) Bed Length Options: 8.0 ft (standard), 9.25 ft (long bed) Weights Gvwr: Up to 11,000 lbs (depending on configuration) Curb Weight: Approx. 5,500 - 7,000 lbs (depending on configuration) 🛡️ Safety Features Ratings NHTSA Front Impact: Not specifically rated for this era of heavy-duty truck in the same way as passenger cars IIHS Crash Test: N/A (IIHS testing primarily focused on smaller vehicles in this period) Active Features ABS: Anti-lock Braking System (ABS) standard on rear wheels, optional or standard on all four wheels depending on year/trim Passive Features Airbags: Driver and passenger airbags (front) Seatbelts: Front and rear seat belts 💡 Technology Features...