This manual covers the Mazda MPV, Second Generation (LW Series), produced for the 1996, 1997, and 1998 model years. As a compact to mid-size minivan, the MPV was designed to offer versatile passenger and cargo space, competing with models like the Honda Odyssey and Toyota Previa. It was available with either a 2.0-liter DOHC inline-4 engine or a 2.5-liter SOHC V6, and offered in front-wheel drive or all-wheel drive configurations. Mazda's philosophy of Jinba Ittai, emphasizing the connection between driver and vehicle, influenced its engineering, aiming for a balance of practicality and engaging driving dynamics within the minivan segment. This comprehensive service repair manual provides detailed information for the repair, maintenance, and diagnostics of the Mazda MPV. It covers all major systems, including the engine, transmission, drivetrain, suspension, steering, brakes, electrical systems, fuel, cooling, exhaust, HVAC, and body/frame. The manual includes step-by-step repair instructions, routine maintenance procedures, troubleshooting guides, and diagnostic information, often accompanied by detailed illustrations. This resource is intended for professional technicians and DIY enthusiasts alike, offering the necessary knowledge to maintain and restore the vehicle to optimal working condition. 🏷️ Basic Information Identification Make: Mazda Model: MPV Generation: Second Generation (LW Series) Covered Years: 1996, 1997, 1998 Codes Chassis Codes: LW2W, LW3W 👋 Introduction Market Position Vehicle Segment: Compact/Mid-size Minivan Competitive Analysis Key Competitors Era: Honda Odyssey, Toyota Previa, Chrysler Town & Country/Dodge Grand Caravan, Ford Windstar Key Features Manual Attributes: Detailed sub-steps, notes/cautions/warnings, numbered instructions, bold figure numbers, detailed illustrations/drawings/photos, enlarged insets, numbered table of contents, combined troubleshooting/wiring diagrams Vehicle Attributes Highlighted: Designed for repair, maintenance, and restoration by both professionals and DIYers 📋 Manual Details Coverage Areas Primary Focus: Repair, Maintenance, Diagnostics, Restoration Page Count Estimated Pages: Extensive (specific number not provided, but implied comprehensive) Manual Type Type: Full Service Repair Manual Language Language: English Format Delivery Method: Instant Download File Format: PDF 📖 Manual Coverage Systems Covered Engine: Complete engine repair, overhaul, tuning, diagnostics Transmission: Automatic transmission service, repair, diagnostics Drivetrain: Front-wheel drive (FWD) and All-wheel drive (AWD) systems, axles, differentials Suspension: Front and rear suspension components, alignment, shock absorbers, struts Steering: Power steering system, steering column, linkages Brakes: Hydraulic system, ABS (if equipped), disc and drum brake service Electrical System: Wiring diagrams, starter, alternator, battery, lighting, ignition system Fuel System: Fuel pump, injectors, fuel lines, evaporative emissions (EVAP) Cooling System: Radiator, water pump, thermostat, cooling fan, heater core Exhaust System: Muffler, catalytic converter, exhaust pipes HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system diagnostics and repair Body And Frame: Body panel repair, interior trim, door mechanisms, glass replacement Procedures Included Maintenance: Routine maintenance checks, fluid changes, filter replacements, lubrication Troubleshooting: Comprehensive diagnostic procedures for all major systems Repair: Detailed step-by-step repair instructions for all components Diagnostics: Electrical troubleshooting combined with detailed wiring diagrams Rebuilds: Engine and transmission overhaul procedures Restoration: Procedures for refurbishing and restoring vehicle components Technical Depth Depth: Professional Technician Level, suitable for DIY enthusiasts 📊 Manual Specifications File Format Print Quality: Full Printable Searchability: Likely searchable text content within PDF Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Requirements Software Requirements: Adobe PDF Reader, WinRAR (for decompression if applicable) Compatibility: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Code: FS-DE (2.0L DOHC Inline-4), J5-DE (2.5L SOHC V6) Displacement: 2.0 Liters (1991cc), 2.5 Liters (2490cc) Performance Horsepower 2.0L: Approximately 120-125 hp Torque 2.0L: Approximately 125-130 lb-ft Horsepower 2.5L V6: Approximately 140-165 hp (depending on specific market/tuning) Torque 2.5L V6: Approximately 150-175 lb-ft Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline 🔧 Transmission Standard Transmission Type: 4-speed Automatic Optional Transmission Options: N/A (Automatic standard for this generation) Features Drive Type: Front-Wheel Drive (FWD) or All-Wheel Drive (AWD) 📐 Dimensions Exterior Length: Approx. 177.6 - 179.1 inches Width: Approx. 71.5 inches Height: Approx. 66.5 - 67.1 inches Interior Seating Capacity: 6-7 Passengers (typically 2+2+2 or 2+3+2) Cargo Cargo Volume: Variable, with folding rear seats Weights Curb Weight: Approx. 3,500 - 3,800 lbs 🛡️ Safety Features Ratings NHTSA Front Impact: 4-star (Driver), 4-star (Passenger) - 1997 model (typical for the period) Active Features ABS: Available (Anti-lock Braking System) Passive Features Airbags: Driver and Passenger front airbags Seatbelts: Three-point seatbelts for all seating positions 💡 Technology Features Infotainment Audio System: Factory AM/FM/Cassette, optional CD player Driver Assistance Cruise Control: Available Connectivity Auxiliary Inputs: N/A (period appropriate) 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000 to 7,500 miles or 6-12 months, refer to manual for exact spec. Transmission Fluid Interval: Every 30,000 to 60,000 miles, or as per manual, depending on driving conditions. Spark Plug Replacement 2.0L: Approx. 60,000 miles (refer to manual for specific type and gap) Spark Plug Replacement 2.5L V6: Approx. 60,000 miles (refer to manual for specific type and gap) Fluid Specifications Engine Oil Type: API...
This manual covers the Mazda MPV, Second Generation (LW Series), produced for the 1996, 1997, and 1998 model years. As a compact to mid-size minivan, the MPV was designed to offer versatile passenger and cargo space, competing with models like the Honda Odyssey and Toyota Previa. It was available with either a 2.0-liter DOHC inline-4 engine or a 2.5-liter SOHC V6, and offered in front-wheel drive or all-wheel drive configurations. Mazda's philosophy of Jinba Ittai, emphasizing the connection between driver and vehicle, influenced its engineering, aiming for a balance of practicality and engaging driving dynamics within the minivan segment.
This comprehensive service repair manual provides detailed information for the repair, maintenance, and diagnostics of the Mazda MPV. It covers all major systems, including the engine, transmission, drivetrain, suspension, steering, brakes, electrical systems, fuel, cooling, exhaust, HVAC, and body/frame. The manual includes step-by-step repair instructions, routine maintenance procedures, troubleshooting guides, and diagnostic information, often accompanied by detailed illustrations. This resource is intended for professional technicians and DIY enthusiasts alike, offering the necessary knowledge to maintain and restore the vehicle to optimal working condition.
🏷️ Basic Information
Identification
Make:
Mazda
Model:
MPV
Generation:
Second Generation (LW Series)
Covered Years:
1996, 1997, 1998
Codes
Chassis Codes:
LW2W, LW3W
👋 Introduction
Market Position
Vehicle Segment:
Compact/Mid-size Minivan
Competitive Analysis
Key Competitors Era:
Honda Odyssey, Toyota Previa, Chrysler Town & Country/Dodge Grand Caravan, Ford Windstar
Comprehensive diagnostic procedures for all major systems
Repair:
Detailed step-by-step repair instructions for all components
Diagnostics:
Electrical troubleshooting combined with detailed wiring diagrams
Rebuilds:
Engine and transmission overhaul procedures
Restoration:
Procedures for refurbishing and restoring vehicle components
Technical Depth
Depth:
Professional Technician Level, suitable for DIY enthusiasts
📊 Manual Specifications
File Format
Print Quality:
Full Printable
Searchability:
Likely searchable text content within PDF
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Requirements
Software Requirements:
Adobe PDF Reader, WinRAR (for decompression if applicable)
Compatibility:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Code:
FS-DE (2.0L DOHC Inline-4), J5-DE (2.5L SOHC V6)
Displacement:
2.0 Liters (1991cc), 2.5 Liters (2490cc)
Performance
Horsepower 2.0L:
Approximately 120-125 hp
Torque 2.0L:
Approximately 125-130 lb-ft
Horsepower 2.5L V6:
Approximately 140-165 hp (depending on specific market/tuning)
Torque 2.5L V6:
Approximately 150-175 lb-ft
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
🔧 Transmission
Standard
Transmission Type:
4-speed Automatic
Optional
Transmission Options:
N/A (Automatic standard for this generation)
Features
Drive Type:
Front-Wheel Drive (FWD) or All-Wheel Drive (AWD)
📐 Dimensions
Exterior
Length:
Approx. 177.6 - 179.1 inches
Width:
Approx. 71.5 inches
Height:
Approx. 66.5 - 67.1 inches
Interior
Seating Capacity:
6-7 Passengers (typically 2+2+2 or 2+3+2)
Cargo
Cargo Volume:
Variable, with folding rear seats
Weights
Curb Weight:
Approx. 3,500 - 3,800 lbs
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4-star (Driver), 4-star (Passenger) - 1997 model (typical for the period)
Active Features
ABS:
Available (Anti-lock Braking System)
Passive Features
Airbags:
Driver and Passenger front airbags
Seatbelts:
Three-point seatbelts for all seating positions
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/Cassette, optional CD player
Driver Assistance
Cruise Control:
Available
Connectivity
Auxiliary Inputs:
N/A (period appropriate)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 to 7,500 miles or 6-12 months, refer to manual for exact spec.
Transmission Fluid Interval:
Every 30,000 to 60,000 miles, or as per manual, depending on driving conditions.
Spark Plug Replacement 2.0L:
Approx. 60,000 miles (refer to manual for specific type and gap)
Spark Plug Replacement 2.5L V6:
Approx. 60,000 miles (refer to manual for specific type and gap)
Fluid Specifications
Engine Oil Type:
API SG or SH, SAE 5W-30 or 10W-30 (check manual for climate suitability)
Transmission Fluid Type:
Mazda ATF-III or Dexron III
Coolant Type:
Ethylene glycol-based coolant, 50/50 mix with distilled water
Brake Fluid Type:
DOT 3
Known Issues
Common Problems:
Transmission issues (slipping, delayed engagement), potential for EGR valve clogging (on V6), radiator leaks, timing belt replacement (on V6, though FS-DE is timing chain), some electrical glitches, interior trim wear.
Maintenance Highlights:
Regularly check transmission fluid level and condition, inspect cooling system for leaks, adhere to timing belt replacement schedule for V6 models.
📚 Vehicle History
Brand Heritage
Mazda Philosophy:
Jinba Ittai (Horse and Rider as One) - Focus on driving dynamics and driver connection
Model Evolution
Generation Introduction:
Second Generation (LW) launched for the 1992 model year in Japan, introduced to North America for the 1994 model year, with significant updates leading into the 1996-1998 period covered by this manual.
Production
Manufacturing Location:
Japan (and potentially other Mazda global facilities)
🏆 Awards & Recognition
Recognitions
Parent Company Awards:
Mazda has a history of critical acclaim for vehicle design and driving dynamics, though specific awards for the 1996-1998 MPV are not widely documented in consumer reviews compared to later models.
Ratings
Consumer Reports Typical Rating:
Generally average to above average for reliability in its class for the era, with specific model year variations.
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