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1996 Chrysler Cirrus Service and Repair Manual

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🏷️ Basic Information Identification Make: Chrysler Model: Cirrus Year: 1996 Body Style: 4-door Sedan Codes Platform Code: JA 👋 Introduction Market Position Market Segment: Mid-size sedan, competing with models like the Ford Taurus, Chevrolet Lumina, and Toyota Camry. Competitive Analysis Key Competitors 1996: Ford Taurus, Chevrolet Lumina, Toyota Camry, Honda Accord, Nissan Maxima. Key Features Design Philosophy: Part of Chrysler's 'cab-forward' design initiative, offering spacious interiors and distinctive styling. Distinctive Attributes: Cab-forward design, spacious interior for its class, comfortable ride. 📋 Manual Details Coverage Areas Coverage Scope: All models and all repairs A-Z Page Count Estimated Page Count: Likely 1000+ pages (typical for comprehensive dealership service manuals) Manual Type Manual Type: Factory Service Manual / Repair Manual Language Language: English Format Format: Printed (as implied by the product description and dealership use) 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed breakdown and assembly of engine components, including cylinder heads, pistons, crankshaft, camshafts, timing system (belts/chains), lubrication system, cooling system. Engine Performance: Fuel injection system (MPI), ignition system, emissions control systems (catalytic converter, EVAP), engine diagnostics and troubleshooting. Transmission Mechanical: Automatic transmission (e.g., 30/41TE) overhaul, torque converter, valve body, planetary gear sets, clutch packs, seals. Transmission Control: Electronic transmission control unit (ETCU) diagnostics, shift solenoids, sensors, and related wiring. Brakes: Front and rear brake systems (disc/drum configurations), ABS (Anti-lock Braking System) components, hydraulic lines, master cylinder, brake fluid specifications, bleeding procedures, parking brake. Suspension And Steering: Front and rear suspension components (struts, shocks, control arms, ball joints, bushings), power steering system (pump, rack and pinion, hoses), wheel alignment specifications. Electrical System: Battery, charging system (alternator, regulator), starting system (starter motor), lighting system (headlights, taillights, interior), fuses, relays, wiring diagrams for all circuits. Body And Interior: Body panel removal and installation, door mechanisms, glass, locks, upholstery, trim components, HVAC (Heating, Ventilation, and Air Conditioning) system components and operation. Diagnostic Procedures: OBD-I/OBD-II diagnostic trouble codes (DTCs) interpretation and troubleshooting strategies, use of diagnostic tools, component testing procedures. Procedures Included Scheduled Maintenance: Detailed procedures for all scheduled maintenance items, including oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspections/replacements. Component Overhaul: Step-by-step instructions for the complete disassembly, inspection, repair, and reassembly of major vehicle components. Troubleshooting Guides: Systematic diagnostic trees and flowcharts for identifying and resolving common and uncommon vehicle malfunctions. Wiring Diagrams: Comprehensive, system-specific wiring diagrams illustrating all electrical circuits, component locations, and connector pinouts. Technical Depth Depth Of Coverage: Expert level: Covers everything from basic fluid changes and filter replacements to complete engine and transmission overhauls, complex electrical diagnostics, and body repair procedures. 📊 Manual Specifications File Format Digital Format: N/A (Primarily a printed manual) Print Quality Print Quality: High quality, designed for repeated use in a workshop environment (typical for factory manuals). Binding Type Binding Type: Likely spiral-bound or perfect-bound for lay-flat usability. Paper Type Paper Type: Durable, often coated paper to resist grease and shop dirt. ⚙️ Engine Specifications Primary Engine Engine Option 1: 2.0L (1996cc) DOHC 16-valve Inline 4-cylinder (4G63, Mitsubishi origin) Engine Option 2: 2.5L (2497cc) SOHC 24-valve V6 (Chrysler EGJ/EGE) Performance 2 0L Horsepower 2 0L: 124 hp @ 5500 rpm Torque 2 0L: 127 lb-ft @ 4500 rpm Performance 2 5L V6 Horsepower 2 5L V6: 164 hp @ 5800 rpm Torque 2 5L V6: 163 lb-ft @ 4300 rpm Fuel System Fuel Delivery: Electronic Multi-Point Fuel Injection (MPI) Fuel Type Recommended Fuel: Unleaded gasoline (Octane rating as per owner's manual/manual specification) Engine Management ECM Type: Engine Control Module (ECM) with OBD-I/OBD-II compliance. 🔧 Transmission Standard Standard Transmission: 4-speed Automatic (30/41TE) Optional Optional Transmission: None (automatic was standard across the Cirrus line) Features Transmission Control Features: Electronically controlled with a 'Sport'/'Normal' mode selection on some trims. Fluid Specifications Transmission Fluid Type: Chrysler ATF+4 (or equivalent specification for the time, typically ATF+3 or ATF+2 specification fluid) 📐 Dimensions Exterior Length: Approx. 190.5 inches (4839 mm) Width: Approx. 70.7 inches (1796 mm) Height: Approx. 56.0 inches (1422 mm) Wheelbase: Approx. 112.0 inches (2845 mm) Interior Passenger Volume: Approx. 105 cu ft (2973 L) - testament to cab-forward design Cargo Trunk Capacity: Approx. 16.7 cu ft (473 L) Weights Curb Weight Range: Approx. 3100 - 3300 lbs (1406 - 1497 kg) depending on engine and trim. Gross Vehicle Weight Rating Gvwr: Refer to vehicle's certification label for exact GVWR. Wheels And Tires Wheel Size Standard: 15-inch (common) Tire Size Standard: P195/70R15 (or similar for 15-inch wheels) Wheel Bolt Pattern: 5 x 100 mm 🛡️ Safety Features Ratings NHTSA Frontal Crash Rating Driver: 4-star (for 1996 model year, representative performance) NHTSA Frontal Crash Rating Passenger: 4-star (for 1996 model year, representative performance) Active Features ABS: Standard on most models (4-wheel ABS available/standard depending on trim). Passive Features Airbags: Driver and passenger front airbags. Seatbelts: Front and rear seat belts, driver's side pretensioner. Child Safety: Rear door...
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Tipo: Car
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SKU: 456018
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Etiquetas: 1996 Car Chrysler Cirrus
1996 Chrysler Cirrus Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Cirrus
Year:
1996
Body Style:
4-door Sedan
Codes
Platform Code:
JA
👋 Introduction
Market Position
Market Segment:
Mid-size sedan, competing with models like the Ford Taurus, Chevrolet Lumina, and Toyota Camry.
Competitive Analysis
Key Competitors 1996:
Ford Taurus, Chevrolet Lumina, Toyota Camry, Honda Accord, Nissan Maxima.
Key Features
Design Philosophy:
Part of Chrysler's 'cab-forward' design initiative, offering spacious interiors and distinctive styling.
Distinctive Attributes:
Cab-forward design, spacious interior for its class, comfortable ride.
📋 Manual Details
Coverage Areas
Coverage Scope:
All models and all repairs A-Z
Page Count
Estimated Page Count:
Likely 1000+ pages (typical for comprehensive dealership service manuals)
Manual Type
Manual Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Printed (as implied by the product description and dealership use)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed breakdown and assembly of engine components, including cylinder heads, pistons, crankshaft, camshafts, timing system (belts/chains), lubrication system, cooling system.
Engine Performance:
Fuel injection system (MPI), ignition system, emissions control systems (catalytic converter, EVAP), engine diagnostics and troubleshooting.
Transmission Mechanical:
Automatic transmission (e.g., 30/41TE) overhaul, torque converter, valve body, planetary gear sets, clutch packs, seals.
Transmission Control:
Electronic transmission control unit (ETCU) diagnostics, shift solenoids, sensors, and related wiring.
Brakes:
Front and rear brake systems (disc/drum configurations), ABS (Anti-lock Braking System) components, hydraulic lines, master cylinder, brake fluid specifications, bleeding procedures, parking brake.
Suspension And Steering:
Front and rear suspension components (struts, shocks, control arms, ball joints, bushings), power steering system (pump, rack and pinion, hoses), wheel alignment specifications.
Electrical System:
Battery, charging system (alternator, regulator), starting system (starter motor), lighting system (headlights, taillights, interior), fuses, relays, wiring diagrams for all circuits.
Body And Interior:
Body panel removal and installation, door mechanisms, glass, locks, upholstery, trim components, HVAC (Heating, Ventilation, and Air Conditioning) system components and operation.
Diagnostic Procedures:
OBD-I/OBD-II diagnostic trouble codes (DTCs) interpretation and troubleshooting strategies, use of diagnostic tools, component testing procedures.
Procedures Included
Scheduled Maintenance:
Detailed procedures for all scheduled maintenance items, including oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspections/replacements.
Component Overhaul:
Step-by-step instructions for the complete disassembly, inspection, repair, and reassembly of major vehicle components.
Troubleshooting Guides:
Systematic diagnostic trees and flowcharts for identifying and resolving common and uncommon vehicle malfunctions.
Wiring Diagrams:
Comprehensive, system-specific wiring diagrams illustrating all electrical circuits, component locations, and connector pinouts.
Technical Depth
Depth Of Coverage:
Expert level: Covers everything from basic fluid changes and filter replacements to complete engine and transmission overhauls, complex electrical diagnostics, and body repair procedures.
📊 Manual Specifications
File Format
Digital Format:
N/A (Primarily a printed manual)
Print Quality
Print Quality:
High quality, designed for repeated use in a workshop environment (typical for factory manuals).
Binding Type
Binding Type:
Likely spiral-bound or perfect-bound for lay-flat usability.
Paper Type
Paper Type:
Durable, often coated paper to resist grease and shop dirt.
⚙️ Engine Specifications
Primary Engine
Engine Option 1:
2.0L (1996cc) DOHC 16-valve Inline 4-cylinder (4G63, Mitsubishi origin)
Engine Option 2:
2.5L (2497cc) SOHC 24-valve V6 (Chrysler EGJ/EGE)
Performance 2 0L
Horsepower 2 0L:
124 hp @ 5500 rpm
Torque 2 0L:
127 lb-ft @ 4500 rpm
Performance 2 5L V6
Horsepower 2 5L V6:
164 hp @ 5800 rpm
Torque 2 5L V6:
163 lb-ft @ 4300 rpm
Fuel System
Fuel Delivery:
Electronic Multi-Point Fuel Injection (MPI)
Fuel Type
Recommended Fuel:
Unleaded gasoline (Octane rating as per owner's manual/manual specification)
Engine Management
ECM Type:
Engine Control Module (ECM) with OBD-I/OBD-II compliance.
🔧 Transmission
Standard
Standard Transmission:
4-speed Automatic (30/41TE)
Optional
Optional Transmission:
None (automatic was standard across the Cirrus line)
Features
Transmission Control Features:
Electronically controlled with a 'Sport'/'Normal' mode selection on some trims.
Fluid Specifications
Transmission Fluid Type:
Chrysler ATF+4 (or equivalent specification for the time, typically ATF+3 or ATF+2 specification fluid)
📐 Dimensions
Exterior
Length:
Approx. 190.5 inches (4839 mm)
Width:
Approx. 70.7 inches (1796 mm)
Height:
Approx. 56.0 inches (1422 mm)
Wheelbase:
Approx. 112.0 inches (2845 mm)
Interior
Passenger Volume:
Approx. 105 cu ft (2973 L) - testament to cab-forward design
Cargo
Trunk Capacity:
Approx. 16.7 cu ft (473 L)
Weights
Curb Weight Range:
Approx. 3100 - 3300 lbs (1406 - 1497 kg) depending on engine and trim.
Gross Vehicle Weight Rating Gvwr:
Refer to vehicle's certification label for exact GVWR.
Wheels And Tires
Wheel Size Standard:
15-inch (common)
Tire Size Standard:
P195/70R15 (or similar for 15-inch wheels)
Wheel Bolt Pattern:
5 x 100 mm
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Rating Driver:
4-star (for 1996 model year, representative performance)
NHTSA Frontal Crash Rating Passenger:
4-star (for 1996 model year, representative performance)
Active Features
ABS:
Standard on most models (4-wheel ABS available/standard depending on trim).
Passive Features
Airbags:
Driver and passenger front airbags.
Seatbelts:
Front and rear seat belts, driver's side pretensioner.
Child Safety:
Rear door child safety locks, LATCH system not standard in this era.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player, optional CD player. Speaker configurations vary by trim.
Driver Assistance
Cruise Control:
Standard or optional depending on trim level.
Traction Control:
Available on some higher trims, especially with the V6 engine.
Connectivity
Cellular Integration:
N/A (No integrated cellular or early Bluetooth capabilities).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles (check specific manual for severe vs. normal driving).
Engine Coolant Flush:
Every 30,000 miles or 2 years (typical for the era).
Transmission Fluid Service:
Every 30,000-50,000 miles (recommended for longevity).
Spark Plug Replacement 4 Cyl:
Approx. 60,000-100,000 miles (depending on spark plug type, e.g., platinum).
Spark Plug Replacement V6:
Approx. 100,000 miles for platinum plugs.
Timing Belt Replacement:
Crucial for the 2.0L DOHC engine (Mitsubishi 4G63). Typically every 60,000-100,000 miles or 5-7 years. Failure can cause catastrophic engine damage.
Fluid Specifications
Engine Oil Spec 4 Cyl:
SAE 5W-30 or 10W-30 (API Service SG or higher)
Engine Oil Spec V6:
SAE 5W-30 (API Service SG or higher)
Engine Coolant Type:
Ethylene Glycol based antifreeze (Chrysler recommended blue or green coolant).
Brake Fluid Type:
DOT 3 (or DOT 4 if specified).
Known Issues
Common Issue Headliner Sag:
Headliner fabric often detaches and sags due to adhesive failure.
Common Issue Transmission Hard Shifts:
Automatic transmission (30/41TE) can develop hard shifting or slipping issues due to worn solenoids or valve body problems.
Common Issue A C System:
HVAC system can experience leaks or compressor failures.
Common Issue Power Window Motors:
Power window regulators and motors can fail.
Common Issue Timing Belt Maintenance:
Critical to follow timing belt replacement schedule for the 4-cylinder engine to prevent catastrophic failure.
📚 Vehicle History
Brand Heritage
Chrysler Legacy:
Chrysler's history in producing comfortable, stylish, and value-oriented sedans.
Model Evolution
Cirrus Introduction:
The Cirrus was introduced for the 1995 model year as part of Chrysler's LH platform family.
Cirrus Generation:
First Generation (1995-2000). The 1996 model year represents the second year of production.
Production
Manufacturing Location:
Jefferson Avenue Assembly, Detroit, Michigan, USA.
Production Volume:
Approximately 50,000-60,000 units annually during its peak years.
🏆 Awards & Recognition
Recognitions
Car And Driver 10 Best:
While the Cirrus itself wasn't a consistent 10 Best winner, its platform siblings (like the Dodge Intrepid and Chrysler Concorde) were recognized for their design and value.
Ratings
Consumer Reports Reliability:
General reliability ratings for this era of Chrysler sedans were typically average to below average compared to Japanese competitors, with common issues noted in transmission and electronics.
Certifications
Epa Fuel Economy:
EPA estimates varied by engine: approx. 20-22 MPG city / 27-30 MPG highway for the 2.0L, and 18-20 MPG city / 25-27 MPG highway for the 2.5L V6.
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