1996 Mazda 626/MX-6 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Mazda Model: 626 / MX-6 Year: 1996 Generation Platform Code: GC (for MX-6, shared with Ford Probe) Codes Vin Model Code 626: GE (typical for this generation) Vin Model Code Mx6: GD (for this generation) 👋 Introduction Market Position Target Audience: DIY enthusiasts, independent mechanics, and Mazda dealerships. Competitive Analysis Value Proposition: Provides essential, factory-accurate information for cost-effective maintenance and repair, saving on dealership labor costs. Key Features Feature Illustration Detail: Detailed illustrations and hundreds of photos guide users through complex procedures. Feature Completeness: 100% complete and intact factory documentation. Feature Usability: User-friendly for both novice and experienced technicians. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive service and repair for both Mazda 626 and MX-6 models. Page Count Estimated Page Count: Likely 1000+ pages (typical for factory workshop manuals of this era) Manual Type Manual Type: Factory Service Repair Manual / Workshop Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanicals, fuel injection, ignition, cooling, lubrication, exhaust, engine management (ECU/ECM). Transmission Systems: Manual and Automatic Transmission service, overhaul, and diagnostics. Drivetrain Systems: Front Wheel Drive (FWD), CV joints, drive shafts, differentials. Suspension Steering: Front and rear suspension (e.g., MacPherson struts, multi-link), steering system (power steering), wheel alignment. Brake Systems: Front and rear brake systems (disc/drum configurations), ABS (if equipped), hydraulic systems. Electrical Systems: Complete electrical diagrams, battery, charging system, starting system, lighting, instrumentation, power accessories, chassis electronics. HVAC Systems: Heating, Ventilation, and Air Conditioning (HVAC) operation, diagnosis, and repair. Body Exterior: Body panel removal/installation, trim, glass, doors, latches, exterior lighting. Body Interior: Interior trim panels, seats, dashboard, center console, safety restraints (airbags, seatbelts). Procedures Included Maintenance Procedures: Routine maintenance checks, fluid changes, filter replacements, spark plug replacement, belt adjustments. Repair Procedures: Step-by-step instructions for component removal, disassembly, repair, assembly, and reinstallation. Diagnostic Procedures: Troubleshooting guides, symptom-based diagnostics, diagnostic trouble codes (DTCs) for engine management and ABS systems. Specifications Data: Torque specifications, clearances, fluid capacities, electrical resistance values, diagnostic parameters. Technical Depth Depth Of Coverage: Factory-level detail, suitable for complete vehicle overhaul, including internal engine and transmission components. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Print Quality Printability: All pages are printable for convenient workshop use. Binding Type Digital Binding: N/A (Digital Download) Paper Type Digital Paper Quality: High-resolution digital images and text, mimicking factory paper quality. ⚙️ Engine Specifications Primary Engine 626 Engine Code 626: FS-DE (2.0L DOHC Inline-4) Displacement 626: 1998 cc (2.0 Liters) Bore X Stroke 626: 83.0 mm x 92.0 mm Compression Ratio 626: 9.0:1 Horsepower 626: 120 hp @ 5500 rpm (approx.) Torque 626: 125 lb-ft @ 4500 rpm (approx.) Engine Mx6 Optional Engine Code Mx6: KL-ZE (2.5L DOHC V6 - high performance variant) Displacement Mx6: 2490 cc (2.5 Liters) Bore X Stroke Mx6: 84.5 mm x 74.2 mm Compression Ratio Mx6: 9.7:1 Horsepower Mx6: 164 hp @ 6000 rpm (approx.) Torque Mx6: 153 lb-ft @ 5000 rpm (approx.) Fuel System Fuel Delivery Type: Electronic Fuel Injection (EFI) with Sequential Port Injection. Fuel Type: Unleaded Gasoline (87 Octane minimum, higher recommended for V6) Performance Engine Controls: Engine Control Module (ECM) managing fuel, ignition, and emissions. 🔧 Transmission Standard 626 Transmission Type 626: 5-speed Manual Transmission (FS-DE) Optional 626 Transmission Type 626 Optional: 4-speed Automatic Transmission (FS-DE) Standard Mx6 Transmission Type Mx6: 5-speed Manual Transmission (KL-ZE) Optional Mx6 Transmission Type Mx6 Optional: 4-speed Automatic Transmission (KL-ZE) Features Transmission Fluid Spec Manual: Refer to manual for specific gear oil type (e.g., API GL-4, SAE 75W-90). Transmission Fluid Spec Auto: Mazda ATF-M III or equivalent (Dexron III). 📐 Dimensions Exterior 626 Sedan Length 626 Sedan: Approx. 4650 mm (183.1 in) Width 626 Sedan: Approx. 1755 mm (69.1 in) Height 626 Sedan: Approx. 1395 mm (54.9 in) Exterior Mx6 Coupe Length Mx6 Coupe: Approx. 4500 mm (177.2 in) Width Mx6 Coupe: Approx. 1750 mm (68.9 in) Height Mx6 Coupe: Approx. 1300 mm (51.2 in) Wheels Tires Wheelbase: Approx. 2615 mm (103.0 in) for 626, 2600 mm (102.4 in) for MX-6 Wheel Bolt Pattern: 5 x 114.3 mm (5 x 4.5 in) Weights Curb Weight: Approx. 1300-1500 kg (2866-3307 lbs) depending on engine and trim 🛡️ Safety Features Ratings NHTSA Front Crash Test: Could vary; generally considered safe for its era, but specific ratings for 1996 models might be limited. Active Features ABS Availability: Available, particularly on higher trims and V6 models. Passive Features Airbags: Driver and passenger airbags standard on most models for 1996. Seatbelts: Three-point front seatbelts, rear seatbelts. 💡 Technology Features Infotainment Audio System: Factory AM/FM stereo with cassette player, optional CD player. Speaker configurations vary by trim. Driver Assistance Cruise Control: Standard on most trims. Power Features: Power windows, power door locks, power mirrors common. 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles or 6 months, whichever...