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1996 SUBARU LEGACY (96) Repair Manual (+ Owners Manual) (101 MB) DIY Factory Service/Repair Manual

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🏷️ Basic Information Identification Make: Subaru Model: Legacy Year: 1996 Generation: Second Generation (BD/BG/BK) Codes Chassis Codes: BD (sedan), BG (wagon) 👋 Introduction Market Position Segment: Mid-size Sedan and Wagon Competitive Analysis Competitors: Toyota Camry, Honda Accord, Mazda 626, Nissan Altima Key Features Drivetrain: Standard Symmetrical All-Wheel Drive (AWD) on most models, offering superior traction and handling. Engine Type: Horizontally-opposed (Boxer) engines known for their low center of gravity and smooth operation. Value Proposition Diy Support: Empowers DIY enthusiasts with factory-level information to save on maintenance and repair costs. 📋 Manual Details Coverage Areas Primary Focus: Repair, Maintenance, Diagnostics, Servicing Scope: All Models & All Repairs A-Z Page Count Estimated Pages: Varies by specific factory manual content, but described as comprehensive (101 MB file size implies significant detail). Manual Type Type: Factory Service/Repair Manual, Owners Manual Language Language: English Format Format: PDF File Size: 101 MB Compatibility Operating Systems: All Versions of Windows & Mac Accessibility Downloadable: YES Requirements Software Required: Adobe PDF Reader & WinZip 📖 Manual Coverage Systems Covered Engine Mechanical: Yes Engine Lubrication: Yes Engine Cooling: Yes Engine Control: Yes Fuel System: Yes Exhaust System: Yes Transmission Automatic: Yes Transmission Manual: Yes (Manual Transaxle Assy mentioned) Drivetrain: Transfer, Propeller Shaft, Front/Rear Final Drive, Front/Rear Axle Suspension: Front/Rear Suspension System, Front/Rear Stabilizer Bar Brakes: Brake System, Parking Brake System, Brake Control System, Brake Booster, Brake Actuator Steering: Power Steering System, Steering Column, Steering Sensor Body Exterior: Body, Lock & Security System, Glasses, Window System & mirrors, Roof, Exterior & Interior, Front/Rear Bumper, Back Door Garnish, Back Door Glass, Hood Body Interior: Instrument Panel, Seat, Adjustable Pedal, Roof Headlining, Inner Rear View Mirror Climate Control: Automatic Air Conditioner, Manual Air Conditioner, Heater Or Boost Ventilator Control Engine Control System: Yes (Includes diagnostics, sensors, actuators, ECU) Accelerator Controls: Yes (Throttle body, cables, electronic throttle control if applicable) Road Wheels Tires: Yes (Specifications, replacement, alignment) Power Steering System: Yes (Components, fluid, troubleshooting) Body Lock Security System: Yes (Locks, latches, security features) Roof System: Yes (Sunroof operation and repair if equipped) Instrument Panel: Yes (Gauges, indicators, illumination) Seats: Yes (Adjustment, removal, seat belts) Air Conditioning Blower Assy: Yes (HVAC system components) Wiper And Washer System: Yes (Motors, blades, fluid systems) Engine Wiring Diagrams: Yes (Critical for diagnosing electrical issues) Parking Brake Cable: Yes (Adjustment and replacement) Ignition System: Yes (Spark plugs, coils, distributor or coil-on-plug) Cooling Fan System: Yes (Fan operation and control) Clutch System: Yes (For manual transmission models: master cylinder, slave cylinder, clutch disc, pressure plate) Power Window Control System: Yes (Motors, switches, regulators) Power Door Lock Control System: Yes (Actuators, switches, central locking) Power Mirror Control System: Yes (Adjustment motors, switches) SFI System: Yes (Subaru Fuel Injection system) Yaw Rate Sensor: Yes (For stability control systems if equipped) Skid Control Sensor: Yes (Associated with ABS and traction control) Air Bag Sensor Front: Yes (Frontal impact sensors) Sun Roof System: Yes (Operation, repair, seals) Electrical Starting Charging System: Starting & Charging System, Generator Assy, Starter Assy Electrical Lighting System: Lighting System, Headlamp Assy, Front Marker Lamp Assy, Rear Combination Lamp Assy, Center Stop Lamp Assy Electrical Driver Info System: Driver Information System, Combination Meter Electrical Wipers Horns System: Wiper, Washer & Horn, Wiper Rubber, Rear Wiper Motor Assy, Windshield Wiper Motor Assy Electrical Body Control System: Body Control System Electrical Communication System: LAN System Electrical Audio Visual System: Audio Visual, Navigation & Telephone System, Radio Receiver Assy, Amplifier Antenna Assy Electrical Cruise Control System: Auto Cruise Control System Electrical Power Ground Circuit Elements: Power Supply, Ground & Circuit Elements, Wire Harness Repair Safety Restraints System: Seat Belts, Supplemental Restrain System (SRS), Air Bag Sensor Rear, Center Air Bag Sensor Assy, Passenger Air Bag Assy, Front Seat Airbag Assy, Curtain Shield Air Bag Assy Procedures Included Maintenance: Yes (Scheduled maintenance, fluid changes, filter replacements) Diagnostics: Yes (Troubleshooting, problem diagnosis, fault code interpretation) Repair: Yes (Step-by-step instructions for component replacement and repair) Electrical Diagnostics: Yes (Wiring schematics, circuit diagrams, component testing) Troubleshooting Common Issues: Yes (Implied by factory service manual nature) Component Replacement: Yes (e.g., Oil Filter, Washer Nozzle, Seat Belt, Fuel Tank, Radiator Assy) Technical Depth Depth: Complete Factory Level (detailed diagnostics, repair procedures, specifications) 📊 Manual Specifications File Format Quality: Very High Quality Searchability: Implied by PDF format (searchable text assumed for this quality). Print Quality Printable: All pages are printable Image Enlargement: Can blow up images and then print off enlarged copies Binding Type Binding: Not applicable (Digital PDF format) Paper Type Type: Not applicable (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Family: EJ Series Boxer Engine Variants Engine Options: 2.2L (EJ22), 2.5L (EJ25 - often found in higher trims or specific markets, including Turbocharged EJ25D for GT models) Performance Ej22 Horsepower: ~135 hp @ 5600 rpm Ej22 Torque: ~145 lb-ft @ 4400 rpm Ej25D Horsepower: ~165...
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Tipo: Car
Proveedor:
SKU: 255942
Colecciones: ALL Subaru

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1996 SUBARU LEGACY (96) Repair Manual (+ Owners Manual) (101 MB) DIY Factory Service/Repair Manual
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Legacy
Year:
1996
Generation:
Second Generation (BD/BG/BK)
Codes
Chassis Codes:
BD (sedan), BG (wagon)
👋 Introduction
Market Position
Segment:
Mid-size Sedan and Wagon
Competitive Analysis
Competitors:
Toyota Camry, Honda Accord, Mazda 626, Nissan Altima
Key Features
Drivetrain:
Standard Symmetrical All-Wheel Drive (AWD) on most models, offering superior traction and handling.
Engine Type:
Horizontally-opposed (Boxer) engines known for their low center of gravity and smooth operation.
Value Proposition
Diy Support:
Empowers DIY enthusiasts with factory-level information to save on maintenance and repair costs.
📋 Manual Details
Coverage Areas
Primary Focus:
Repair, Maintenance, Diagnostics, Servicing
Scope:
All Models & All Repairs A-Z
Page Count
Estimated Pages:
Varies by specific factory manual content, but described as comprehensive (101 MB file size implies significant detail).
Manual Type
Type:
Factory Service/Repair Manual, Owners Manual
Language
Language:
English
Format
Format:
PDF
File Size:
101 MB
Compatibility
Operating Systems:
All Versions of Windows & Mac
Accessibility
Downloadable:
YES
Requirements
Software Required:
Adobe PDF Reader & WinZip
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Yes
Engine Lubrication:
Yes
Engine Cooling:
Yes
Engine Control:
Yes
Fuel System:
Yes
Exhaust System:
Yes
Transmission Automatic:
Yes
Transmission Manual:
Yes (Manual Transaxle Assy mentioned)
Drivetrain:
Transfer, Propeller Shaft, Front/Rear Final Drive, Front/Rear Axle
Suspension:
Front/Rear Suspension System, Front/Rear Stabilizer Bar
Brakes:
Brake System, Parking Brake System, Brake Control System, Brake Booster, Brake Actuator
Steering:
Power Steering System, Steering Column, Steering Sensor
Body Exterior:
Body, Lock & Security System, Glasses, Window System & mirrors, Roof, Exterior & Interior, Front/Rear Bumper, Back Door Garnish, Back Door Glass, Hood
Body Interior:
Instrument Panel, Seat, Adjustable Pedal, Roof Headlining, Inner Rear View Mirror
Climate Control:
Automatic Air Conditioner, Manual Air Conditioner, Heater Or Boost Ventilator Control
Engine Control System:
Yes (Includes diagnostics, sensors, actuators, ECU)
Accelerator Controls:
Yes (Throttle body, cables, electronic throttle control if applicable)
Road Wheels Tires:
Yes (Specifications, replacement, alignment)
Power Steering System:
Yes (Components, fluid, troubleshooting)
Body Lock Security System:
Yes (Locks, latches, security features)
Roof System:
Yes (Sunroof operation and repair if equipped)
Instrument Panel:
Yes (Gauges, indicators, illumination)
Seats:
Yes (Adjustment, removal, seat belts)
Air Conditioning Blower Assy:
Yes (HVAC system components)
Wiper And Washer System:
Yes (Motors, blades, fluid systems)
Engine Wiring Diagrams:
Yes (Critical for diagnosing electrical issues)
Parking Brake Cable:
Yes (Adjustment and replacement)
Ignition System:
Yes (Spark plugs, coils, distributor or coil-on-plug)
Cooling Fan System:
Yes (Fan operation and control)
Clutch System:
Yes (For manual transmission models: master cylinder, slave cylinder, clutch disc, pressure plate)
Power Window Control System:
Yes (Motors, switches, regulators)
Power Door Lock Control System:
Yes (Actuators, switches, central locking)
Power Mirror Control System:
Yes (Adjustment motors, switches)
SFI System:
Yes (Subaru Fuel Injection system)
Yaw Rate Sensor:
Yes (For stability control systems if equipped)
Skid Control Sensor:
Yes (Associated with ABS and traction control)
Air Bag Sensor Front:
Yes (Frontal impact sensors)
Sun Roof System:
Yes (Operation, repair, seals)
Electrical Starting Charging
System:
Starting & Charging System, Generator Assy, Starter Assy
Electrical Lighting
System:
Lighting System, Headlamp Assy, Front Marker Lamp Assy, Rear Combination Lamp Assy, Center Stop Lamp Assy
Electrical Driver Info
System:
Driver Information System, Combination Meter
Electrical Wipers Horns
System:
Wiper, Washer & Horn, Wiper Rubber, Rear Wiper Motor Assy, Windshield Wiper Motor Assy
Electrical Body Control
System:
Body Control System
Electrical Communication
System:
LAN System
Electrical Audio Visual
System:
Audio Visual, Navigation & Telephone System, Radio Receiver Assy, Amplifier Antenna Assy
Electrical Cruise Control
System:
Auto Cruise Control System
Electrical Power Ground
Circuit Elements:
Power Supply, Ground & Circuit Elements, Wire Harness Repair
Safety Restraints
System:
Seat Belts, Supplemental Restrain System (SRS), Air Bag Sensor Rear, Center Air Bag Sensor Assy, Passenger Air Bag Assy, Front Seat Airbag Assy, Curtain Shield Air Bag Assy
Procedures Included
Maintenance:
Yes (Scheduled maintenance, fluid changes, filter replacements)
Diagnostics:
Yes (Troubleshooting, problem diagnosis, fault code interpretation)
Repair:
Yes (Step-by-step instructions for component replacement and repair)
Electrical Diagnostics:
Yes (Wiring schematics, circuit diagrams, component testing)
Troubleshooting Common Issues:
Yes (Implied by factory service manual nature)
Component Replacement:
Yes (e.g., Oil Filter, Washer Nozzle, Seat Belt, Fuel Tank, Radiator Assy)
Technical Depth
Depth:
Complete Factory Level (detailed diagnostics, repair procedures, specifications)
📊 Manual Specifications
File Format
Quality:
Very High Quality
Searchability:
Implied by PDF format (searchable text assumed for this quality).
Print Quality
Printable:
All pages are printable
Image Enlargement:
Can blow up images and then print off enlarged copies
Binding Type
Binding:
Not applicable (Digital PDF format)
Paper Type
Type:
Not applicable (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Family:
EJ Series Boxer
Engine Variants
Engine Options:
2.2L (EJ22), 2.5L (EJ25 - often found in higher trims or specific markets, including Turbocharged EJ25D for GT models)
Performance
Ej22 Horsepower:
~135 hp @ 5600 rpm
Ej22 Torque:
~145 lb-ft @ 4400 rpm
Ej25D Horsepower:
~165 hp @ 5600 rpm (non-turbo), ~200 hp (turbocharged GT)
Ej25D Torque:
~170 lb-ft (non-turbo), ~200 lb-ft (turbocharged GT)
Fuel System
Injection:
Multi-point Fuel Injection (MPI)
Engine Mechanical
Timing:
Timing Belt Driven
🔧 Transmission
Standard
Type:
5-speed Manual Transaxle (Common on base models and wagons)
Optional
Type:
4-speed Automatic Transaxle (Common on sedans and higher trims)
Features
AWD Integration:
Seamless integration with Symmetrical All-Wheel Drive system.
📐 Dimensions
Exterior
Sedan Length:
~187.0 inches
Wagon Length:
~187.6 inches
Wheelbase:
~104.3 inches
Weights
Curb Weight:
~3100 - 3400 lbs (depending on configuration)
🛡️ Safety Features
Ratings
NHTSA Impact:
Information for this specific year is limited but typically rated for its class at the time.
Passive Features
Airbags:
Driver and Passenger Airbags (SRS)
Seatbelts:
Front and rear seat belts
Active Features
ABS:
Anti-lock Braking System (ABS) often standard or optional
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/Cassette or CD player options. Manual covers removal, installation, and basic troubleshooting.
Driver Assistance
Cruise Control:
Available Auto Cruise Control system, detailed in the manual.
Connectivity
Telephone:
Provisions for optional factory telephone systems, covered in manual's Audio Visual section.
🔧 Maintenance
Service Intervals
Timing Belt:
Replace every 60,000 to 105,000 miles or 7 years (refer to manual for exact interval based on driving conditions).
Oil Change:
Every 3,000 to 5,000 miles (refer to manual for specific oil type and interval).
Fluid Specifications
Engine Oil:
5W-30 or 10W-30 (API SG or higher, refer to manual for exact specification)
Coolant:
Subaru Genuine Coolant or equivalent silicate-free, long-life coolant (typically 50/50 mix with distilled water).
Transmission Fluid Auto:
Subaru Genuine ATF HP or equivalent (Dexron III compatible, refer to manual for exact type and capacity).
Transmission Fluid Manual:
GL-5 Gear Oil (e.g., 75W-90), refer to manual for exact specification and capacity.
Differential Fluid:
GL-5 Gear Oil (e.g., 75W-90), refer to manual for exact specification and capacity.
Known Issues
Head Gaskets:
While less prevalent in the EJ22, EJ25 engines (especially early EJ25D) can be prone to head gasket failure. The manual will detail inspection and replacement procedures.
O2 Sensors:
Can degrade over time, affecting fuel economy and emissions. The manual covers diagnostic procedures.
Cv Axle Boots:
Can split and leak grease, leading to premature CV joint wear. The manual will provide replacement instructions.
📚 Vehicle History
Brand Heritage
Subaru Identity:
Known for its Symmetrical AWD and horizontally-opposed Boxer engines, emphasizing safety and reliability.
Model Evolution
Second Gen Intro:
Introduced for the 1995 model year, this generation (BD/BG) featured a more rounded and modern design compared to the first generation.
Production
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Safety Awards:
Subaru vehicles of this era often received good safety marks, particularly for their AWD system's stability.
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