Mitsubishi Galant 1997-2001 WSM Service Manual Repair
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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Years Covered: 1997, 1998, 1999, 2000, 2001 Codes Chassis Code: 8th Generation (E33A, E39A, E33AE - specific to this generation, though primarily E50/E60/E70/E80 series for the mentioned years) 👋 Introduction Market Position Vehicle Segment: Mid-size sedan Target Audience: Families, commuters, those seeking reliable and comfortable transportation with a touch of sporty styling Competitive Analysis Key Competitors: Honda Accord, Toyota Camry, Nissan Altima, Ford Taurus, Chevrolet Malibu Key Features Styling: Aerodynamic and sleek design, a departure from some of the more conservative designs of its contemporaries Performance: Offered good handling and a comfortable ride, with potent engine options for its class Value Proposition: Often positioned as a value-oriented alternative with a good balance of features and performance 📋 Manual Details Coverage Areas Manual Type: Workshop Service Manual (WSM) / Repair Manual Language: English Format: Likely digital (PDF or similar) given the description, but can also be printed Documentation Level: Professional Quality, In-depth 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, overhaul, lubrication, cooling system, fuel system, ignition system, emission control systems, engine diagnostics Transmission Manual: Manual transmission (if applicable for specific models covered), clutch, gearbox overhaul, maintenance, diagnostics Transmission Automatic: Automatic transmission overhaul, maintenance, torque converter, gear shifting mechanisms, diagnostics Drivetrain: Front-wheel drive (FWD), all-wheel drive (AWD - if applicable), driveshafts, differentials, CV joints, maintenance, repair Suspension: Front suspension (MacPherson struts), rear suspension (Multi-link beam axle or independent - specific to platform), shock absorbers, springs, control arms, wheel alignment, repair procedures Steering: Power steering system, steering column, tie rod ends, steering rack, hydraulic pump, maintenance, troubleshooting Brakes: Front disc brakes, rear disc or drum brakes, ABS (Anti-lock Braking System) diagnostics and repair, brake fluid, calipers, rotors, pads, lines, parking brake Electrical System: Wiring diagrams, battery, charging system (alternator), starting system (starter motor), lighting systems, horn, wipers, power windows, power locks, fuses, relays, ignition system components Climate Control: Air conditioning system (compressor, condenser, evaporator), heater core, blower motor, climate control module, refrigerant handling, maintenance, repair Body Exterior: Body panel removal and installation, doors, hood, trunk lid, bumpers, glass, weatherstripping, exterior trim, body repair techniques Body Interior: Dashboard removal, seat removal, headliner, interior trim panels, carpeting, airbags (safety precautions), audio system removal/installation Diagnostic Troubleshooting: Troubleshooting charts, symptom-based diagnostics, diagnostic trouble codes (DTCs) for engine, transmission, ABS, and SRS systems Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug replacement, coolant flushes, brake fluid changes, air filter replacement, fuel filter replacement, belt inspections and replacement Major Repairs: Engine rebuilds, transmission overhaul, suspension component replacement, brake system overhauls, steering system repairs Component Replacement: Detailed instructions for replacing common wear items and major components across all vehicle systems Wiring Diagrams: Comprehensive electrical schematics for all vehicle systems, including engine control, lighting, body electronics, and comfort features Torque Specifications: Precise torque values for all critical fasteners, ensuring proper assembly and preventing damage Diagnostic Procedures: Step-by-step guides for diagnosing common and complex issues using visual inspection, measurement tools, and scan data Technical Depth Depth Of Coverage: Expert level, covering full disassembly and reassembly, internal component repair, and advanced diagnostics Diagnostic Tools: References to specialized tools and diagnostic equipment required for specific procedures Technical Bulletins: Likely includes references to or incorporates information from manufacturer technical service bulletins (TSBs) for common issues 📊 Manual Specifications File Format Digital Format: Likely PDF (searchable, printable, high-resolution scans of original documents) Print Quality Page Count: Estimated 1000+ pages (typical for a full WSM covering multiple model years and configurations) Paper Type: N/A (for digital format), but original manuals typically use high-quality, durable paper Binding Type Binding: N/A (for digital format), but original manuals often feature spiral or perfect binding for ease of use ⚙️ Engine Specifications Primary Engine Engine Options: 2.4L 4G64 SOHC I4, 3.0L 6G72 SOHC V6 (GT trim) Performance 2.4L I4 Horsepower: Approx. 145-150 hp @ 5500-6000 rpm (depending on year and market) 2.4L I4 Torque: Approx. 150-155 lb-ft @ 3000-4500 rpm (depending on year and market) 3.0L V6 Horsepower: Approx. 195-205 hp @ 5500-6000 rpm (depending on year and market) 3.0L V6 Torque: Approx. 200-215 lb-ft @ 4000-4500 rpm (depending on year and market) Fuel System Fuel Delivery: Multi-point fuel injection (MPI) Recommended Fuel: 87 Octane Unleaded Gasoline (89 Octane recommended for V6 in some markets) Engine Codes 4 Cylinder Engine Code: 4G64 6 Cylinder Engine Code: 6G72 🔧 Transmission Standard Standard Transmission: 5-speed manual transmission Optional Optional Transmission: 4-speed automatic transmission (INVECS-II system on some models) Features Automatic Transmission Features: Sport mode, winter mode (on select models) Fluid Specifications Manual Transmission Fluid: API GL-4 or GL-5 gear oil, viscosity SAE 75W-90 or 80W-90 (refer to manual for exact spec) Automatic Transmission Fluid: DIA QUEEN ATF SP-III or equivalent (refer to manual for exact spec) 📐 Dimensions Exterior Length: Approx. 188.0 inches Width: Approx. 70.9 inches Height: Approx. 56.1...
Front suspension (MacPherson struts), rear suspension (Multi-link beam axle or independent - specific to platform), shock absorbers, springs, control arms, wheel alignment, repair procedures
Steering:
Power steering system, steering column, tie rod ends, steering rack, hydraulic pump, maintenance, troubleshooting
Brakes:
Front disc brakes, rear disc or drum brakes, ABS (Anti-lock Braking System) diagnostics and repair, brake fluid, calipers, rotors, pads, lines, parking brake
Electrical System:
Wiring diagrams, battery, charging system (alternator), starting system (starter motor), lighting systems, horn, wipers, power windows, power locks, fuses, relays, ignition system components
Climate Control:
Air conditioning system (compressor, condenser, evaporator), heater core, blower motor, climate control module, refrigerant handling, maintenance, repair
Body Exterior:
Body panel removal and installation, doors, hood, trunk lid, bumpers, glass, weatherstripping, exterior trim, body repair techniques
Body Interior:
Dashboard removal, seat removal, headliner, interior trim panels, carpeting, airbags (safety precautions), audio system removal/installation
Diagnostic Troubleshooting:
Troubleshooting charts, symptom-based diagnostics, diagnostic trouble codes (DTCs) for engine, transmission, ABS, and SRS systems
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug replacement, coolant flushes, brake fluid changes, air filter replacement, fuel filter replacement, belt inspections and replacement
Major Repairs:
Engine rebuilds, transmission overhaul, suspension component replacement, brake system overhauls, steering system repairs
Component Replacement:
Detailed instructions for replacing common wear items and major components across all vehicle systems
Wiring Diagrams:
Comprehensive electrical schematics for all vehicle systems, including engine control, lighting, body electronics, and comfort features
Torque Specifications:
Precise torque values for all critical fasteners, ensuring proper assembly and preventing damage
Diagnostic Procedures:
Step-by-step guides for diagnosing common and complex issues using visual inspection, measurement tools, and scan data
Technical Depth
Depth Of Coverage:
Expert level, covering full disassembly and reassembly, internal component repair, and advanced diagnostics
Diagnostic Tools:
References to specialized tools and diagnostic equipment required for specific procedures
Technical Bulletins:
Likely includes references to or incorporates information from manufacturer technical service bulletins (TSBs) for common issues
📊 Manual Specifications
File Format
Digital Format:
Likely PDF (searchable, printable, high-resolution scans of original documents)
Print Quality
Page Count:
Estimated 1000+ pages (typical for a full WSM covering multiple model years and configurations)
Paper Type:
N/A (for digital format), but original manuals typically use high-quality, durable paper
Binding Type
Binding:
N/A (for digital format), but original manuals often feature spiral or perfect binding for ease of use
⚙️ Engine Specifications
Primary Engine
Engine Options:
2.4L 4G64 SOHC I4, 3.0L 6G72 SOHC V6 (GT trim)
Performance
2.4L I4 Horsepower:
Approx. 145-150 hp @ 5500-6000 rpm (depending on year and market)
2.4L I4 Torque:
Approx. 150-155 lb-ft @ 3000-4500 rpm (depending on year and market)
3.0L V6 Horsepower:
Approx. 195-205 hp @ 5500-6000 rpm (depending on year and market)
3.0L V6 Torque:
Approx. 200-215 lb-ft @ 4000-4500 rpm (depending on year and market)
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI)
Recommended Fuel:
87 Octane Unleaded Gasoline (89 Octane recommended for V6 in some markets)
Engine Codes
4 Cylinder Engine Code:
4G64
6 Cylinder Engine Code:
6G72
🔧 Transmission
Standard
Standard Transmission:
5-speed manual transmission
Optional
Optional Transmission:
4-speed automatic transmission (INVECS-II system on some models)
Features
Automatic Transmission Features:
Sport mode, winter mode (on select models)
Fluid Specifications
Manual Transmission Fluid:
API GL-4 or GL-5 gear oil, viscosity SAE 75W-90 or 80W-90 (refer to manual for exact spec)
Automatic Transmission Fluid:
DIA QUEEN ATF SP-III or equivalent (refer to manual for exact spec)
📐 Dimensions
Exterior
Length:
Approx. 188.0 inches
Width:
Approx. 70.9 inches
Height:
Approx. 56.1 inches
Wheelbase:
Approx. 104.7 inches
Weights
Curb Weight:
Approx. 3100 - 3400 lbs (depending on engine and trim)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4-star (driver), 4-star (passenger) - based on available data for similar era vehicles
IIHS Side Impact:
Not rated (vehicles from this era often not tested extensively for side impact)
Active Features
ABS:
Standard on most models, optional on base models
Passive Features
Airbags:
Driver and front passenger airbags standard
Seatbelts:
3-point front and rear seatbelts, pretensioners on front belts
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/Cassette with optional CD player, premium audio systems available on higher trims.
Speaker Configuration:
Typically 4 or 6 speakers depending on trim level.
Driver Assistance
Cruise Control:
Standard on most trims, optional on base models.
Connectivity
Power Features:
Power windows, power door locks, power mirrors standard on most trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 6 months, whichever comes first (under normal driving conditions)
Air Filter Replacement:
Every 15,000 miles or 12 months
Spark Plug Replacement:
Every 30,000-60,000 miles (depending on spark plug type - platinum or iridium recommended)
Coolant Flush:
Every 30,000 miles or 24 months
Brake Fluid Change:
Every 30,000 miles or 24 months
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (API SG or SH) - refer to manual for exact specification
Engine Oil Capacity:
Approx. 4.5 US quarts (with filter) for 4-cyl, 5.0 US quarts (with filter) for V6
Coolant Type:
Mitsubishi Super Long Life Coolant (or equivalent ethylene glycol-based with demineralized water)
Known Issues
Common Problems:
Automatic transmission torque converter shudder, occasional power steering leaks, timing belt replacement on 4G64 engines (critical maintenance item), rear suspension bushings wear, ABS sensor failures.
Maintenance Critical:
Timing belt replacement on the 4G64 engine is critical; failure to replace can result in severe engine damage due to interference design.
📚 Vehicle History
Brand Heritage
Mitsubishi History:
Mitsubishi Motors Corporation, a Japanese multinational automotive manufacturer with a history dating back to the early 20th century.
Model Evolution
Galant Generation:
This period covers the 8th generation Galant, known for its distinctive styling and comfortable interior, especially the US-market version.
Platform:
Built on Mitsubishi's innovative 'Global' platform, sharing some architecture with other contemporary Mitsubishi models.
Production
Production Years:
1997-2001 (for this specific generation in North America)
Manufacturing Location:
Primarily assembled in Normal, Illinois, USA (for North American market).
🏆 Awards & Recognition
Recognitions
Safety Awards:
While specific awards vary by year and publication, the Galant was generally considered a competent and safe vehicle for its time.
Ratings
Consumer Reports Rating:
Variable ratings over its production run, often praised for comfort and value but sometimes criticized for reliability in specific areas compared to leading Japanese competitors.
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