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Mitsubushi GALANT 1997-2001 Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Generation: 8th Generation (E3_A, E5_A, E6_A, E7_A, E8_A) Model Years Covered: 1997-2001 Codes Chassis Codes: E5_A, E7_A, E8_A (North American Market) 👋 Introduction Market Position Segment: Mid-size Sedan Key Selling Points: Comfortable ride, spacious interior, reliable powertrain options, distinctive styling Competitive Analysis Competitors 1997 2001: Honda Accord, Toyota Camry, Nissan Altima, Ford Taurus, Chevrolet Malibu Key Features Design Philosophy: Aerodynamic styling, driver-focused cockpit Availability: Offered in various trim levels, including ES, LS, and GTS (sportier trim) 📋 Manual Details Coverage Areas Manual Type: Service and Repair Manual Language: English Format: PDF Download Provider Type: Official Factory Information (implied) 📖 Manual Coverage Systems Covered Engine: 2.4L 4G64 SOHC, 3.0L 6G72 SOHC V6 Fuel System: MPI (Multi-Point Injection), Fuel delivery, Evaporative Emission Control (EVAP) Ignition System: Electronic Ignition, Spark Plugs, Coils Cooling System: Radiator, Fan, Thermostat, Water Pump, Coolant Specifications Exhaust System: Catalytic Converter, Muffler, Exhaust Manifold, Emission Controls Transmission: 4-Speed Automatic (F4A51, KM175), 5-Speed Manual (W5MG1) Drivetrain: Front-Wheel Drive (FWD), All-Wheel Drive (AWD) (optional on select models) Suspension: Front MacPherson Struts, Rear Multi-link Beam Axle Steering: Power Assisted Rack and Pinion Brakes: Front Ventilated Discs, Rear Solid Discs, ABS (Anti-lock Braking System) Electrical System: Battery, Charging System, Starting System, Lighting, Fuses, Relays, Wiring Diagrams Body And Chassis: Body Panel Removal/Installation, Interior Trim, Doors, Glass, Chassis Components Heating Ventilation Air Conditioning: HVAC System Components, Refrigerant, Operation Safety Systems: Airbags (SRS), Seat Belts, Immobilizer System Procedures Included Maintenance: Oil Changes, Filter Replacements, Fluid Checks and Replacements, Tune-ups, Belt Inspections and Replacements Troubleshooting: Diagnostic Procedures, Symptom-Based Troubleshooting Charts Repair: Engine Overhauls, Transmission Rebuilds, Brake System Repairs, Suspension Component Replacement, Electrical Component Diagnosis and Repair Diagnostics: OBD-II (On-Board Diagnostics II) System, DTC (Diagnostic Trouble Code) Retrieval and Interpretation Specifications: Torque Specifications, Clearances, Tolerances, Fluid Capacities, Electrical Schematics Assembly Disassembly: Step-by-step instructions for component removal and installation Adjustment: Valve Adjustments, Clutch Adjustment, Park Brake Adjustment Technical Depth Depth: Comprehensive from basic maintenance to complex engine and transmission overhauls Detail Level: Detailed diagrams, exploded views, and torque specifications 📊 Manual Specifications File Format File Type: PDF Searchability: Likely searchable text for quick information retrieval Print Quality: High-resolution, suitable for printing key sections or the entire manual Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine 1 Displacement: 2.4 Liters (2351 cc) Engine 1 Type: Inline-4 Cylinder, DOHC (Dual Overhead Camshaft) Engine 1 Fuel System: Electronic Multi-Point Fuel Injection (MPI) Engine 1 Horsepower: Approx. 140-156 hp (depending on specific model year and tune) Engine 1 Torque: Approx. 145-157 lb-ft (depending on specific model year and tune) Optional Engine Engine 2 Displacement: 3.0 Liters (2972 cc) Engine 2 Type: V6, SOHC (Single Overhead Camshaft) Engine 2 Fuel System: Electronic Multi-Point Fuel Injection (MPI) Engine 2 Horsepower: Approx. 195-205 hp (depending on specific model year and tune) Engine 2 Torque: Approx. 200-207 lb-ft (depending on specific model year and tune) Performance Fuel Type: Unleaded Gasoline (87 Octane recommended, higher may be specified for V6) 🔧 Transmission Standard Standard Transmission Type: 4-Speed Automatic Transmission (F4A51) Optional Optional Transmission Type: 5-Speed Manual Transmission (W5MG1) Features Automatic Transmission Modes: Possibly includes 'Sport' or 'Normal' modes for varying shift points Fluid Specifications Automatic Transmission Fluid: Diamond SP-III (or equivalent ATF Dexron III/Mercon compatible) Manual Transmission Fluid: GL-3 or GL-4 gear oil (specific viscosity to be confirmed in manual) 📐 Dimensions Exterior Wheelbase: Approx. 104.5 inches (2654 mm) Length: Approx. 188.2 inches (4780 mm) Width: Approx. 70.1 inches (1780 mm) Height: Approx. 55.9 inches (1420 mm) Weights Curb Weight: Approx. 3100 - 3500 lbs (1400 - 1600 kg), varies by trim and drivetrain Gross Vehicle Weight Rating: Varies by model, typically around 4300 - 4500 lbs 🛡️ Safety Features Ratings NHTSA Front Impact: Likely 4-star or 5-star (for driver and passenger) based on era standards IIHS Side Impact: Varies; manual will detail specific structural integrity aspects. Active Features ABS: Standard on most models, optional on base trims Passive Features Airbags: Driver and Passenger Frontal Airbags (SRS) Seat Belts: Three-point inertia-reel seat belts with pretensioners (front) Child Seat Anchors: LATCH system not standard in this era; manual may reference alternative securing methods. 💡 Technology Features Infotainment Audio System: AM/FM Stereo with Cassette Player, optional CD Player. Speaker configurations vary by trim. Driver Assistance Cruise Control: Standard on most models Traction Control: Optional on select models, particularly those with the V6 engine or AWD Connectivity Auxiliary Input: Not typically factory equipped; aftermarket solutions required. 🔧 Maintenance Service Intervals Engine Oil And Filter: Every 3,750 miles or 3 months (severe use) / 7,500 miles or 6 months (normal use) - consult manual for specific conditions. Engine Air Filter: Inspect every 7,500 miles, replace as needed or every 15,000-30,000 miles Cabin Air Filter: If equipped, inspect annually or every 15,000 miles Spark...
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Mitsubushi GALANT 1997-2001 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Galant
Generation:
8th Generation (E3_A, E5_A, E6_A, E7_A, E8_A)
Model Years Covered:
1997-2001
Codes
Chassis Codes:
E5_A, E7_A, E8_A (North American Market)
👋 Introduction
Market Position
Segment:
Mid-size Sedan
Key Selling Points:
Comfortable ride, spacious interior, reliable powertrain options, distinctive styling
Competitive Analysis
Competitors 1997 2001:
Honda Accord, Toyota Camry, Nissan Altima, Ford Taurus, Chevrolet Malibu
Key Features
Design Philosophy:
Aerodynamic styling, driver-focused cockpit
Availability:
Offered in various trim levels, including ES, LS, and GTS (sportier trim)
📋 Manual Details
Coverage Areas
Manual Type:
Service and Repair Manual
Language:
English
Format:
PDF Download
Provider Type:
Official Factory Information (implied)
📖 Manual Coverage
Systems Covered
Engine:
2.4L 4G64 SOHC, 3.0L 6G72 SOHC V6
Fuel System:
MPI (Multi-Point Injection), Fuel delivery, Evaporative Emission Control (EVAP)
Ignition System:
Electronic Ignition, Spark Plugs, Coils
Cooling System:
Radiator, Fan, Thermostat, Water Pump, Coolant Specifications
Exhaust System:
Catalytic Converter, Muffler, Exhaust Manifold, Emission Controls
Transmission:
4-Speed Automatic (F4A51, KM175), 5-Speed Manual (W5MG1)
Drivetrain:
Front-Wheel Drive (FWD), All-Wheel Drive (AWD) (optional on select models)
Suspension:
Front MacPherson Struts, Rear Multi-link Beam Axle
Steering:
Power Assisted Rack and Pinion
Brakes:
Front Ventilated Discs, Rear Solid Discs, ABS (Anti-lock Braking System)
Electrical System:
Battery, Charging System, Starting System, Lighting, Fuses, Relays, Wiring Diagrams
Body And Chassis:
Body Panel Removal/Installation, Interior Trim, Doors, Glass, Chassis Components
Heating Ventilation Air Conditioning:
HVAC System Components, Refrigerant, Operation
Safety Systems:
Airbags (SRS), Seat Belts, Immobilizer System
Procedures Included
Maintenance:
Oil Changes, Filter Replacements, Fluid Checks and Replacements, Tune-ups, Belt Inspections and Replacements
Troubleshooting:
Diagnostic Procedures, Symptom-Based Troubleshooting Charts
Repair:
Engine Overhauls, Transmission Rebuilds, Brake System Repairs, Suspension Component Replacement, Electrical Component Diagnosis and Repair
Diagnostics:
OBD-II (On-Board Diagnostics II) System, DTC (Diagnostic Trouble Code) Retrieval and Interpretation
Specifications:
Torque Specifications, Clearances, Tolerances, Fluid Capacities, Electrical Schematics
Assembly Disassembly:
Step-by-step instructions for component removal and installation
Adjustment:
Valve Adjustments, Clutch Adjustment, Park Brake Adjustment
Technical Depth
Depth:
Comprehensive from basic maintenance to complex engine and transmission overhauls
Detail Level:
Detailed diagrams, exploded views, and torque specifications
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely searchable text for quick information retrieval
Print Quality:
High-resolution, suitable for printing key sections or the entire manual
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine 1 Displacement:
2.4 Liters (2351 cc)
Engine 1 Type:
Inline-4 Cylinder, DOHC (Dual Overhead Camshaft)
Engine 1 Fuel System:
Electronic Multi-Point Fuel Injection (MPI)
Engine 1 Horsepower:
Approx. 140-156 hp (depending on specific model year and tune)
Engine 1 Torque:
Approx. 145-157 lb-ft (depending on specific model year and tune)
Optional Engine
Engine 2 Displacement:
3.0 Liters (2972 cc)
Engine 2 Type:
V6, SOHC (Single Overhead Camshaft)
Engine 2 Fuel System:
Electronic Multi-Point Fuel Injection (MPI)
Engine 2 Horsepower:
Approx. 195-205 hp (depending on specific model year and tune)
Engine 2 Torque:
Approx. 200-207 lb-ft (depending on specific model year and tune)
Performance
Fuel Type:
Unleaded Gasoline (87 Octane recommended, higher may be specified for V6)
🔧 Transmission
Standard
Standard Transmission Type:
4-Speed Automatic Transmission (F4A51)
Optional
Optional Transmission Type:
5-Speed Manual Transmission (W5MG1)
Features
Automatic Transmission Modes:
Possibly includes 'Sport' or 'Normal' modes for varying shift points
Fluid Specifications
Automatic Transmission Fluid:
Diamond SP-III (or equivalent ATF Dexron III/Mercon compatible)
Manual Transmission Fluid:
GL-3 or GL-4 gear oil (specific viscosity to be confirmed in manual)
📐 Dimensions
Exterior
Wheelbase:
Approx. 104.5 inches (2654 mm)
Length:
Approx. 188.2 inches (4780 mm)
Width:
Approx. 70.1 inches (1780 mm)
Height:
Approx. 55.9 inches (1420 mm)
Weights
Curb Weight:
Approx. 3100 - 3500 lbs (1400 - 1600 kg), varies by trim and drivetrain
Gross Vehicle Weight Rating:
Varies by model, typically around 4300 - 4500 lbs
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Likely 4-star or 5-star (for driver and passenger) based on era standards
IIHS Side Impact:
Varies; manual will detail specific structural integrity aspects.
Active Features
ABS:
Standard on most models, optional on base trims
Passive Features
Airbags:
Driver and Passenger Frontal Airbags (SRS)
Seat Belts:
Three-point inertia-reel seat belts with pretensioners (front)
Child Seat Anchors:
LATCH system not standard in this era; manual may reference alternative securing methods.
💡 Technology Features
Infotainment
Audio System:
AM/FM Stereo with Cassette Player, optional CD Player. Speaker configurations vary by trim.
Driver Assistance
Cruise Control:
Standard on most models
Traction Control:
Optional on select models, particularly those with the V6 engine or AWD
Connectivity
Auxiliary Input:
Not typically factory equipped; aftermarket solutions required.
🔧 Maintenance
Service Intervals
Engine Oil And Filter:
Every 3,750 miles or 3 months (severe use) / 7,500 miles or 6 months (normal use) - consult manual for specific conditions.
Engine Air Filter:
Inspect every 7,500 miles, replace as needed or every 15,000-30,000 miles
Cabin Air Filter:
If equipped, inspect annually or every 15,000 miles
Spark Plugs:
100,000 miles (Platinum or Iridium type recommended, as per manual)
Transmission Fluid And Filter:
Inspect every 30,000 miles, replace fluid and filter every 60,000 miles (or per severe service schedule)
Coolant Replacement:
Initial fill long-life, then every 30,000-50,000 miles or 2-3 years
Timing Belt:
105,000 miles (for 4G64 engine - CRITICAL replacement item; V6 likely has a different interval or chain)
Fluid Specifications
Engine Oil Capacity:
Approx. 4.5 quarts (4.3 L) with filter for 2.4L; 5.0 quarts (4.7 L) for 3.0L V6
Engine Oil Viscosity:
10W-30 or 5W-30 (check manual for climate/severe duty recommendations)
Coolant Type:
Mitsubishi DiaQueen Super Long Life Coolant (or equivalent HOAT - Hybrid Organic Acid Technology) - typically a pink or red color.
Power Steering Fluid:
Dexron II or III equivalent ATF
Brake Fluid:
DOT 3 or DOT 4
Known Issues
Engine Mounts:
Wear over time, leading to vibration and noise
Transmission Shifting:
Occasional harsh shifts or delayed engagement in automatic transmissions
Suspension Components:
Worn ball joints, tie rod ends, and bushings can lead to steering looseness and noise
Exhaust System Corrosion:
Common in areas with road salt, leading to rust and leaks
Window Regulators:
Motor or mechanism failure in power windows
Radiator Leaks:
Can develop cracks over time, especially at the plastic end tanks
📚 Vehicle History
Brand Heritage
Manufacturer:
Mitsubishi Motors Corporation, Japan
Model Evolution
Generation Overview:
The 8th generation Galant represented a significant styling and engineering update from its predecessor, aiming for a more sophisticated and global appeal.
Production
Manufacturing Location:
North American models primarily assembled in Normal, Illinois, USA; some global markets may have different origins.
Production Years For This Generation:
1994-2003 (globally, North American market 1997-2001)
🏆 Awards & Recognition
Recognitions
Consumer Ratings:
Varies; received mixed reviews historically, with strengths in comfort and space but some weaknesses in reliability compared to top Japanese competitors.
Ratings
Jd Power Initial Quality:
Historically ranked average to below average in initial quality surveys for this period.
Certifications
Emissions Compliance:
Designed to meet EPA and CARB emissions standards for the respective model years.
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