🏷️ Basic Information Identification Make: BMW Model: 5 Series Chassis Code: E39 Variant: 540i Body Style: Sedan Production Years Covered: 1997-2002 👋 Introduction Market Position Target Audience: Professional automotive technicians and experienced DIY mechanics seeking in-depth repair information. Competitive Analysis Value Proposition: Provides comprehensive factory-level repair data, enabling owners to perform complex maintenance and repairs, saving on dealership costs. Key Features Instant Access: Immediate download allows for prompt commencement of repairs and diagnostics. Completeness: The 'COMPLETE official full factory service repair manual' ensures all aspects of the vehicle are covered. Clarity Of Instruction: Features easy-to-read text, high-quality diagrams, and step-by-step instructions with exploded views. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive workshop service and repair Page Count Estimated Page Count: Hundreds of pages (printable in entirety) Manual Type Manual Type: Factory Service Repair Manual / Workshop Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine: Detailed diagnosis, repair, and overhaul procedures for the M62 V8 engine. Engine Management: Diagnosis and repair of DME (Digital Motor Electronics), fuel injection, ignition, and emissions control systems. Transmission: Repair and maintenance for both automatic (e.g., GM 5L40-E) and manual transmissions. Drivetrain: Axles, driveshafts, differentials, and wheel bearings. Suspension: Front and rear suspension components, alignment, shock absorbers, springs, and bushings. Steering: Power steering system, steering rack, and steering column. Brakes: Hydraulic system, ABS (Anti-lock Braking System), DSC (Dynamic Stability Control), brake pads, rotors, calipers, and parking brake. Electrical System: Complete electrical schematics, wiring diagrams, battery, alternator, starter, lighting, and accessory systems. Body And Chassis: Body panel repair, doors, hood, trunk, glass, bumpers, and interior trim. HVAC: Heating, ventilation, and air conditioning system diagnosis and repair, including refrigerant recharge. Interior: Seats, dashboard, upholstery, and interior trim removal and installation. Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, spark plug replacement, and lubrication. Troubleshooting: Diagnostic procedures and fault finding for various systems, with symptom-based guides. Repair: Step-by-step repair instructions for all major components and systems. Disassembly Assembly: Detailed procedures for removing and reinstalling all parts and sub-assemblies. Specifications: Critical torque specifications, clearances, and tolerances for all components. Wiring Diagrams: Comprehensive and clearly illustrated wiring diagrams for all electrical systems. Diagnostic Codes: OBD-II diagnostic trouble codes (DTCs) and their meanings/troubleshooting steps. Technical Depth Depth Of Coverage: Full factory level repair and diagnostic information, suitable for professional technicians and advanced DIY enthusiasts. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: Full printable, allowing for individual page printing or complete document printing. Binding Type Binding Type: Digital (Downloadable PDF, no physical binding) Paper Type Paper Type: N/A (Digital) - Compatible with standard paper if printed. Zoom Functionality Zoom In Out: Yes, allows zooming for detailed viewing of diagrams and text. Requirements Software Requirements: Adobe PDF Reader and WinZip (for unzipping). Compatibility Operating Systems: Compatible with all versions of Windows and Mac. ⚙️ Engine Specifications Primary Engine Engine Code: M62B44 (for 4.4L V8) Engine Type: 4.4L V8 (32-valve) Performance Horsepower: Approx. 282 hp @ 5400 rpm (varies slightly by year and emissions regulations) Torque: Approx. 317 lb-ft @ 3600 rpm (varies slightly by year and emissions regulations) Fuel System Fuel Delivery: Electronic fuel injection (EFI) with Bosch Motronic M5.2 or M5.2.1. Fuel Type: Premium Unleaded Gasoline (91 octane or higher recommended) Engine Internals Bore X Stroke: 92.0 mm x 82.7 mm Compression Ratio: 10.0:1 Cooling System Coolant Type: BMW Blue Antifreeze/Coolant (G48 or equivalent) 🔧 Transmission Standard Standard Transmission: 5-speed manual (Getrag 420G) Optional Optional Transmission: 5-speed automatic (GM 5L40-E) Features Automatic Transmission Features: Steptronic function for manual gear selection. Fluid Specifications Automatic Transmission Fluid: Dexron III or Dexron VI ATF (refer to manual for exact spec and capacity). Manual Transmission Fluid: SAE 75W-90 synthetic gear oil (refer to manual for exact spec and capacity). 📐 Dimensions Exterior Length: 188.4 inches (4786 mm) Width: 70.2 inches (1783 mm) Height: 56.7 inches (1440 mm) Wheelbase: 111.4 inches (2830 mm) Weights Curb Weight: Approx. 3700-3900 lbs (1678-1769 kg) depending on transmission and options. 🛡️ Safety Features Ratings NHTSA Front Impact: Likely 4 stars (as per contemporary BMW standards, though specific rating varies by year). IIHS Side Impact: Likely Good (as per contemporary BMW standards). Active Features Traction Control: Available ASC+T (Automatic Stability Control and Traction). Stability Control: Available DSC-III (Dynamic Stability Control). Passive Features Airbags: Frontal airbags for driver and passenger, optional side airbags. Seatbelts: 3-point inertia-reel seatbelts with pretensioners. Anti Theft: Factory immobilizer system. 💡 Technology Features Infotainment Head Unit: BMW Professional RDS radio with CD player; optional navigation system (MK series). Speaker System: Standard 10-speaker Hi-Fi system; optional Harman Kardon premium sound system. Driver Assistance Parking Sensors: Optional Park Distance Control (PDC). Connectivity Phone Integration: Optional Bluetooth mobile phone preparation. 🔧 Maintenance Service Intervals Oil Change Interval: Variable Service Interval (VSI) system, typically around 7,500-15,000 miles (or as indicated by...