🏷️ Basic Information Identification Make: BMW Model: 5 Series Model Code: E39 Years Covered: 1997-2002 Generation Generation Name: Fourth Generation Generation Code: E39 👋 Introduction Market Position Market Position: Premium mid-size executive sedan segment Target Audience: Discerning drivers seeking luxury, performance, and advanced engineering Competitive Analysis Key Competitors: Mercedes-Benz E-Class, Audi A6, Lexus GS, Jaguar S-Type Key Features Chassis Dynamics: Renowned for its balanced chassis, precise steering, and engaging driving dynamics Build Quality: Exceptional build quality and material refinement typical of BMW Powertrain Options: Wide range of capable inline-6 and V8 engines known for smooth power delivery 📋 Manual Details Coverage Areas Coverage Areas: All service and repair jobs Page Count Page Count: Extensive (specific number not provided, described as comprehensive) Manual Type Manual Type: Service Repair Workshop Manual Language Language: English Format Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, lubrication, cooling, fuel injection, ignition, exhaust, engine management (DME/ECU) Transmission Systems: Manual and Automatic transmission repair, diagnostics, fluid service, shift control Drivetrain Systems: Driveshaft, differential, axles, wheel bearings Suspension Systems: Front and rear suspension, shock absorbers, springs, control arms, bushings, steering knuckle Braking Systems: Brake hydraulics, calipers, pads, rotors, ABS (Anti-lock Braking System), DSC (Dynamic Stability Control) Steering Systems: Power steering system, steering rack, tie rods, steering column Electrical Systems: Battery, charging system, starter, lighting, power windows, locks, mirrors, wipers, horn, instrument cluster, wiring diagrams Body Systems: Body panels, doors, hood, trunk, bumpers, interior trim, glass, convertible top (if applicable), rust prevention and repair HVAC Systems: Heating, Ventilation, and Air Conditioning (HVAC) system, climate control, refrigerant service, blower motor, evaporator, condenser Safety Systems: Airbag system, seat belts, SRS (Supplemental Restraint System) diagnostics Comfort Controls: Seats, mirrors, windows, sunroof, central locking Procedures Included General Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement Engine Repairs: Head gasket replacement, piston and ring overhaul, valve stem seals, timing chain/belt service (where applicable), cylinder head removal and installation Transmission Repairs: Clutch replacement (manual), torque converter service (automatic), valve body repair, transmission overhaul Brake Service: Brake pad and rotor replacement, brake caliper service, brake fluid bleeding, ABS/DSC sensor replacement Suspension And Steering Repairs: Control arm bushing replacement, ball joint replacement, tie rod end replacement, power steering pump and rack service Electrical Diagnostics: Troubleshooting electrical faults, component testing, wiring harness repair, ECU (Engine Control Unit) diagnostics HVAC Service: Refrigerant recharging, leak detection, compressor replacement, heater core replacement, cabin air filter replacement Body And Interior Repairs: Door panel removal, window regulator replacement, seat removal, bumper repair, trim piece installation Troubleshooting Guides: Diagnostic flowcharts for common problems, symptom-based troubleshooting Diagnostic Procedures: OBD-II (On-Board Diagnostics) code reading and interpretation, component-specific testing procedures Technical Depth Technical Depth: Comprehensive, covering everything from routine maintenance to major component overhauls and diagnostics Diagnostic Capabilities: Detailed diagnostic strategies, fault code explanations, and component testing procedures Repair Procedures: Step-by-step instructions with torque specifications, special tool requirements, and cautionary notes Specifications Data: Includes all necessary technical data, torque values, fluid capacities, and diagnostic parameters 📊 Manual Specifications File Format File Format: PDF File Quality: Professional quality, high detail, likely searchable text Print Quality Print Quality: Suitable for printing, clear diagrams and text Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Variants Covered: Includes various inline-6 (e.g., M52, M54) and V8 (e.g., M62) engines, and potentially diesel variants (e.g., M57) Common Engines: 2.5L I6 (M54B25), 2.8L I6 (M52TU), 3.0L I6 (M54B30), 4.4L V8 (M62TU) Performance Horsepower Range: Approximately 170 hp to 300 hp (for non-M models) Torque Range: Approximately 177 lb-ft to 325 lb-ft (for non-M models) Fuel System Fuel System Type: Sequential Multi-Port Fuel Injection (SFI) Ignition System: Distributorless Ignition System (DIS) with coil-on-plug (later models) 🔧 Transmission Standard Standard Transmission: 5-speed manual transmission (Getrag 260/5, Getrag 420G) Optional Optional Transmission: 5-speed Steptronic automatic transmission (GM A5S360R, ZF 5HP19, ZF 5HP24) Features Transmission Features: Mated to rear-wheel drive (RWD), with xDrive (AWD) available on select models/years (though less common for E39) Clutch Type: Hydraulically actuated single dry plate clutch (manual) 📐 Dimensions Exterior Body Styles: 4-door Sedan (Saloon), 5-door Touring (Wagon) Wheelbase: Approximately 113.4 inches (2880 mm) Length: Approximately 188.0 - 190.2 inches (4775 - 4831 mm) Width: Approximately 70.2 inches (1783 mm) Height: Approximately 56.2 inches (1427 mm) for Sedan Cargo Trunk Capacity: Approximately 15.0 cubic feet (0.42 cubic meters) Weights Curb Weight Range: Approximately 3400 - 3800 lbs (1542 - 1724 kg) Wheel Bolt Pattern: 5x120mm Wheel Offset Range: ET20 to ET35 (typical) Tire Sizes: Common sizes include 205/65R15, 215/60R16, 225/55R16, 235/45R17, 245/40R18 🛡️ Safety Features Ratings NHTSA Ratings: Generally good safety ratings for its era, with specific results varying by year and testing protocols. Active Features Active Safety Features: ABS (Anti-lock Braking System), ASC+T (Automatic Stability Control and...
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement
Engine Repairs:
Head gasket replacement, piston and ring overhaul, valve stem seals, timing chain/belt service (where applicable), cylinder head removal and installation
Transmission Repairs:
Clutch replacement (manual), torque converter service (automatic), valve body repair, transmission overhaul
Brake Service:
Brake pad and rotor replacement, brake caliper service, brake fluid bleeding, ABS/DSC sensor replacement
Suspension And Steering Repairs:
Control arm bushing replacement, ball joint replacement, tie rod end replacement, power steering pump and rack service