This workshop repair service manual covers the Mazda 626 Station Wagon, generation GF/GW, produced from 1997 through 2002. Known for its practicality and characteristic engaging driving dynamics, this mid-size station wagon was designed to offer versatility for families, commuters, and small business owners. Available with either a 1.8L or 2.0L inline 4-cylinder engine, it provided a reliable and efficient option within its segment. The vehicle's design emphasized a balance of cargo capacity, with rear folding seats enhancing its utility, and a focus on driver enjoyment, making it a capable and dependable choice for everyday use. This comprehensive manual provides detailed information for the maintenance, diagnosis, and repair of the Mazda 626 Station Wagon. It covers all major systems, including engine mechanicals, fuel and ignition systems, cooling, lubrication, exhaust, transmission, drivetrain, suspension, steering, brakes, and the electrical system, complete with wiring diagrams. The manual includes routine maintenance schedules, step-by-step diagnostic troubleshooting procedures, component replacement instructions, and technical specifications such as torque values and clearances. This resource is designed to assist owners, mechanics, and technicians in keeping the vehicle in optimal working condition, ensuring its longevity and performance. 🏷️ Basic Information Identification Make: Mazda Model: 626 Station Wagon Generation: GF/GW Production Years Covered: 1997, 1998, 1999, 2000, 2001, 2002 Codes Chassis Code Platform: GF (Station Wagon: GW) 👋 Introduction Market Position Vehicle Class: Mid-size Station Wagon Target Audience: Families, commuters, small business owners needing versatile cargo space. Competitive Analysis Key Competitors: Toyota Camry Wagon, Honda Accord Wagon, Subaru Outback (though more crossover-oriented), Ford Mondeo Wagon (in some markets). Key Features Versatility: Practical cargo space, rear folding seats for expanded capacity. Reliability: Generally regarded as a reliable vehicle with proper maintenance. Driving Dynamics: Mazda's characteristic 'Zoom-Zoom' driving feel, often praised for handling relative to its class. 📋 Manual Details Coverage Areas Systems Covered: Engine mechanical, fuel system, ignition system, cooling system, lubrication system, exhaust system, transmission (manual & automatic), drivetrain, axles, suspension (front & rear), steering system, brakes (front & rear), electrical system (wiring diagrams, lighting, charging, starting), body & chassis, interior components, climate control, diagnostic troubleshooting. Page Count Estimated Page Count: 1000+ Manual Type Manual Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical Details: Engine disassembly, inspection, assembly, component specifications (bore, stroke, compression ratios), timing belt replacement, cylinder head service, piston & ring service, crankshaft & bearing service. Fuel And Emissions Control: Fuel injection system (MPI), fuel pump operation, fuel injectors, fuel pressure testing, evaporative emission control (EVAP), catalytic converter operation, oxygen sensors. Ignition System Components: Ignition coil operation, spark plug specifications, distributor service (if applicable), ignition timing adjustment, electronic ignition control. Cooling And Lubrication: Radiator, thermostat, water pump, cooling fan operation, coolant specifications, oil pump service, oil filter replacement, oil pressure testing, lubrication system diagrams. Transmission Service: Manual transmission (clutch, gearbox, shift linkage), automatic transmission (fluid change, filter replacement, torque converter service, valve body diagnostics). Suspension And Steering: Front suspension (struts, control arms, ball joints), rear suspension (multi-link design), wheel alignment specifications, power steering system diagnostics, steering rack and pump service. Brake System Overhaul: Front and rear disc brakes, brake pad replacement, rotor resurfacing/replacement, brake caliper service, brake fluid specifications, ABS system diagnostics (if equipped). Electrical System Troubleshooting: Comprehensive wiring diagrams, charging system (alternator, battery), starting system (starter motor), lighting circuits, dashboard instrumentation, power windows, central locking, fuse and relay identification. Body And Chassis Repair: Exterior panel repair, door and window mechanisms, interior trim removal/installation, body sealing, corrosion prevention. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug replacement, fluid checks and top-offs, tire rotation, brake pad inspection, belt inspection. Diagnostic Troubleshooting: Step-by-step diagnostic procedures for common drivability issues, electrical faults, and mechanical problems, including symptom-based troubleshooting guides. Component Replacement: Detailed instructions for replacing major components like the alternator, starter motor, water pump, fuel pump, brake calipers, wheel bearings, CV joints, and more. Rebuilding And Overhaul: Instructions for engine, transmission, brake caliper, and power steering system rebuilding, including torque specifications and critical measurements. Timing Belt Replacement: Precise procedures, timing mark alignment, tensioner adjustment for accurate timing belt replacement, critical for engine longevity. Special Tools And Techniques: Identification of special tools required for specific procedures and guidance on their proper usage. Technical Depth Depth Of Coverage: Comprehensive, suitable for professional technicians and advanced DIY mechanics. Covers everything from basic maintenance to complete engine and transmission rebuilds. Diagnostic Flowcharts: Inclusion of detailed diagnostic flowcharts to systematically identify and resolve issues. Torque Specifications: Extensive listing of all critical torque specifications for fasteners throughout the vehicle. Clearance And Gap Specs: Detailed specifications for critical clearances and gaps, such as piston ring gap, valve lash (if adjustable), and bearing clearances. 📊 Manual Specifications File Format File Format: PDF Searchability: Searchable text within the PDF for quick information retrieval. Printability: Printable pages for hands-on use...