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1997-2002 Mitsubushi L200 STRADA Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: L200 Strada Generation: Second Generation (K70 series) Model Years Covered: 1997, 1998, 1999, 2000, 2001, 2002 Body Styles Covered: Single Cab, Double Cab, Club Cab (specific configurations may vary by market and year) 👋 Introduction Market Position Market Segment: Compact to mid-size pickup truck, often referred to as a Sport Utility Truck (SUT) or lifestyle vehicle in some markets Competitive Analysis Key Competitors Era: Toyota Hilux/Tacoma, Nissan D22/Frontier, Ford Ranger, Chevrolet/GMC Sonoma/S-10, Isuzu Rodeo/TF Key Features Vehicle Strengths: Robust construction, reliable engines, versatile for work and recreation, capable off-road (especially 4WD models), good utility 📋 Manual Details Coverage Coverage Areas: All models and all engines General Manual Type: Factory Service and Repair Workshop Manual Language Language: English Format File Format: PDF Compatibility Operating Systems: All Versions of Windows & Mac Requirements Software Requirements: Adobe PDF Reader & WinZip 📖 Manual Coverage Systems Systems Covered: General information, Engine, Engine Lubrication, Fuel System, Engine Cooling, Intake and Exhaust Systems, Engine Electrical System, Engine and Emission Control, Clutch, Automatic Transmission, Manual Transmission, Propeller Shaft, Axle Assembly, Wheel and Tyre, Power Plant Mounts, Suspension System, Brakes, Steering System, Body Construction, Interior and Exterior Trim, Chassis Electrical System, SRS (Supplemental Restraint System), HACV (Heating, Air Conditioning, Ventilation - likely HVAC) Procedures Procedures Included: Maintenance, servicing, diagnosis, repair, step-by-step instructions, exploded view diagrams, detailed illustrations Technical Depth Technical Depth: Comprehensive factory-level repair procedures suitable for professional mechanics and skilled DIYers 📊 Manual Specifications File Attributes Printability: All pages are printable Searchability: Assumed to be searchable text within PDF (standard for professional manuals) Distribution Delivery Method: Instant Download (no waiting, saves on postage and packaging) ⚙️ Engine Specifications Gasoline Engines Primary Engine 2.0L: 4G63 (likely SOHC variant), 1997cc, 16-valve, Inline-4 Cylinder Primary Engine 2.4L: 4G64 (likely SOHC variant), 2351cc, 16-valve, Inline-4 Cylinder Diesel Engines Primary Engine 2.5L: 4D56 (likely SOHC, Indirect Injection or Common Rail depending on specific market/year), 2477cc, 8-valve or 16-valve, Inline-4 Cylinder Turbocharged Diesel Fuel System Gasoline Fuel Delivery: Multi-point Fuel Injection (MPI) or Electronic Fuel Injection (EFI) Diesel Fuel Delivery: Indirect Injection (IDI) with rotary or inline injection pump, or Common Rail Direct Injection (CRDI) for later models/specific markets 🔧 Transmission Automatic Automatic Transmission Type: 4-speed Automatic (likely INVECS-II system) Manual Manual Transmission Type: 4-speed or 5-speed Manual Transmission Drivetrain Drivetrain Options: 2WD (Rear Wheel Drive) and 4WD (Part-time 4WD with manual or automatic hubs) 📐 Dimensions Exterior Wheelbase Approx: 2900 mm - 3000 mm (depending on configuration) Overall Length Approx: 4700 mm - 5000 mm (depending on configuration) Ground Clearance Approx: 200 mm - 240 mm (depending on 2WD/4WD and suspension) Weights Curb Weight Approx: 1500 kg - 1900 kg (depending on configuration and engine) 🛡️ Safety Features Passive Features Seatbelts: 3-point front seatbelts (driver and passenger), 2-point or 3-point rear seatbelts (depending on cab and market) Airbags: Driver airbag often standard, passenger airbag optional or market dependent. SRS system covered in manual. Crash Structure Body Reinforcement: Reinforced safety cabin, crumple zones (typical for era) 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with cassette player or single-CD player, often with 2-4 speakers. Upgrades were available. Driver Assistance Traction Control Stability: Limited or non-existent on most models. ABS (Anti-lock Braking System) was often an optional feature, especially on higher trims or later years. Comfort Features Air Conditioning: Manual air conditioning system was a common option or standard on higher trims. Covered under HACV/HVAC section. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 5,000-10,000 km or 6-12 months, depending on engine and driving conditions (refer to manual for specific recommendations) Timing Belt Replacement: For gasoline engines with timing belts (e.g., 4G63, 4G64), typically every 80,000-100,000 km or 5-7 years. Diesel engines may use timing chains or belts. Fluid Specifications Engine Oil Viscosity: Varies by engine and climate. Common recommendations include 10W-30, 10W-40, or 5W-30 for gasoline engines, and 15W-40 or 10W-40 for diesel engines. Refer to manual for exact API/ACEA specifications. Coolant Type: Ethylene glycol-based antifreeze, typically a green or blue long-life coolant. Capacity varies by engine and radiator size. Brake Fluid Type: DOT 3 or DOT 4 brake fluid Transmission Fluid Atf: Specific ATF for automatic transmissions (e.g., ATF-SP II, ATF-SP III or equivalent). Manual transmission fluid (e.g., GL-4) for manual gearboxes. Known Issues Common Diesel Issues: Potential for glow plug failure, injector pump issues (especially on older IDI models), turbocharger wear if not maintained, exhaust manifold cracks on some turbocharged variants. Common Gasoline Issues: Timing belt replacement is critical to prevent catastrophic engine damage. Ignition system components (spark plugs, wires, coils) can wear. Intake manifold carbon buildup. Chassis Suspension: Worn ball joints, tie rod ends, and bushings due to heavy use and load carrying capacity. 📚 Vehicle History Brand Heritage Mitsubishi Truck Lineage: Mitsubishi has a long history of producing robust and reliable...
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1997-2002 Mitsubushi L200 STRADA Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
L200 Strada
Generation:
Second Generation (K70 series)
Model Years Covered:
1997, 1998, 1999, 2000, 2001, 2002
Body Styles Covered:
Single Cab, Double Cab, Club Cab (specific configurations may vary by market and year)
👋 Introduction
Market Position
Market Segment:
Compact to mid-size pickup truck, often referred to as a Sport Utility Truck (SUT) or lifestyle vehicle in some markets
Competitive Analysis
Key Competitors Era:
Toyota Hilux/Tacoma, Nissan D22/Frontier, Ford Ranger, Chevrolet/GMC Sonoma/S-10, Isuzu Rodeo/TF
Key Features
Vehicle Strengths:
Robust construction, reliable engines, versatile for work and recreation, capable off-road (especially 4WD models), good utility
📋 Manual Details
Coverage
Coverage Areas:
All models and all engines
General
Manual Type:
Factory Service and Repair Workshop Manual
Language
Language:
English
Format
File Format:
PDF
Compatibility
Operating Systems:
All Versions of Windows & Mac
Requirements
Software Requirements:
Adobe PDF Reader & WinZip
📖 Manual Coverage
Systems
Systems Covered:
General information, Engine, Engine Lubrication, Fuel System, Engine Cooling, Intake and Exhaust Systems, Engine Electrical System, Engine and Emission Control, Clutch, Automatic Transmission, Manual Transmission, Propeller Shaft, Axle Assembly, Wheel and Tyre, Power Plant Mounts, Suspension System, Brakes, Steering System, Body Construction, Interior and Exterior Trim, Chassis Electrical System, SRS (Supplemental Restraint System), HACV (Heating, Air Conditioning, Ventilation - likely HVAC)
Procedures
Procedures Included:
Maintenance, servicing, diagnosis, repair, step-by-step instructions, exploded view diagrams, detailed illustrations
Technical Depth
Technical Depth:
Comprehensive factory-level repair procedures suitable for professional mechanics and skilled DIYers
📊 Manual Specifications
File Attributes
Printability:
All pages are printable
Searchability:
Assumed to be searchable text within PDF (standard for professional manuals)
Distribution
Delivery Method:
Instant Download (no waiting, saves on postage and packaging)
⚙️ Engine Specifications
Gasoline Engines
Primary Engine 2.0L:
4G63 (likely SOHC variant), 1997cc, 16-valve, Inline-4 Cylinder
Primary Engine 2.4L:
4G64 (likely SOHC variant), 2351cc, 16-valve, Inline-4 Cylinder
Diesel Engines
Primary Engine 2.5L:
4D56 (likely SOHC, Indirect Injection or Common Rail depending on specific market/year), 2477cc, 8-valve or 16-valve, Inline-4 Cylinder Turbocharged Diesel
Fuel System
Gasoline Fuel Delivery:
Multi-point Fuel Injection (MPI) or Electronic Fuel Injection (EFI)
Diesel Fuel Delivery:
Indirect Injection (IDI) with rotary or inline injection pump, or Common Rail Direct Injection (CRDI) for later models/specific markets
🔧 Transmission
Automatic
Automatic Transmission Type:
4-speed Automatic (likely INVECS-II system)
Manual
Manual Transmission Type:
4-speed or 5-speed Manual Transmission
Drivetrain
Drivetrain Options:
2WD (Rear Wheel Drive) and 4WD (Part-time 4WD with manual or automatic hubs)
📐 Dimensions
Exterior
Wheelbase Approx:
2900 mm - 3000 mm (depending on configuration)
Overall Length Approx:
4700 mm - 5000 mm (depending on configuration)
Ground Clearance Approx:
200 mm - 240 mm (depending on 2WD/4WD and suspension)
Weights
Curb Weight Approx:
1500 kg - 1900 kg (depending on configuration and engine)
🛡️ Safety Features
Passive Features
Seatbelts:
3-point front seatbelts (driver and passenger), 2-point or 3-point rear seatbelts (depending on cab and market)
Airbags:
Driver airbag often standard, passenger airbag optional or market dependent. SRS system covered in manual.
Crash Structure
Body Reinforcement:
Reinforced safety cabin, crumple zones (typical for era)
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player or single-CD player, often with 2-4 speakers. Upgrades were available.
Driver Assistance
Traction Control Stability:
Limited or non-existent on most models. ABS (Anti-lock Braking System) was often an optional feature, especially on higher trims or later years.
Comfort Features
Air Conditioning:
Manual air conditioning system was a common option or standard on higher trims. Covered under HACV/HVAC section.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000-10,000 km or 6-12 months, depending on engine and driving conditions (refer to manual for specific recommendations)
Timing Belt Replacement:
For gasoline engines with timing belts (e.g., 4G63, 4G64), typically every 80,000-100,000 km or 5-7 years. Diesel engines may use timing chains or belts.
Fluid Specifications
Engine Oil Viscosity:
Varies by engine and climate. Common recommendations include 10W-30, 10W-40, or 5W-30 for gasoline engines, and 15W-40 or 10W-40 for diesel engines. Refer to manual for exact API/ACEA specifications.
Coolant Type:
Ethylene glycol-based antifreeze, typically a green or blue long-life coolant. Capacity varies by engine and radiator size.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid
Transmission Fluid Atf:
Specific ATF for automatic transmissions (e.g., ATF-SP II, ATF-SP III or equivalent). Manual transmission fluid (e.g., GL-4) for manual gearboxes.
Known Issues
Common Diesel Issues:
Potential for glow plug failure, injector pump issues (especially on older IDI models), turbocharger wear if not maintained, exhaust manifold cracks on some turbocharged variants.
Common Gasoline Issues:
Timing belt replacement is critical to prevent catastrophic engine damage. Ignition system components (spark plugs, wires, coils) can wear. Intake manifold carbon buildup.
Chassis Suspension:
Worn ball joints, tie rod ends, and bushings due to heavy use and load carrying capacity.
📚 Vehicle History
Brand Heritage
Mitsubishi Truck Lineage:
Mitsubishi has a long history of producing robust and reliable pickup trucks, dating back to models like the Mitsubishi Forte and Colt T120.
Model Evolution
L200 Strada Context:
The L200 Strada (or Triton in some markets) is a core model for Mitsubishi's light commercial vehicle division, known for its durability and utility.
Production
Manufacturing Locations:
Primarily produced in Thailand, with assembly or production also occurring in other global locations.
🏆 Awards & Recognition
Recognition
General Vehicle Reputation:
While specific awards for this generation are not widely publicized, the L200/Strada has a global reputation for durability and off-road capability, earning it a strong following in utility and adventure segments.
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