🏷️ Basic Information Identification Make: BMW Model: K1200LT Product Name: BMW K1200LT 1997-2004 WSM Service Manual Repair Codes Production Years Covered: 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004 👋 Introduction Market Position Positioning: The BMW K1200LT was positioned as a premier luxury touring motorcycle, offering comfort, performance, and advanced features for long-distance riding. Competitive Analysis Competitors: Competed with other high-end touring motorcycles from brands like Honda (Gold Wing), Harley-Davidson (Electra Glide), and Kawasaki (Voyager). Key Features Features Of Bike: Powerful inline-four engine, extensive fairings for wind protection, integrated luggage, advanced suspension, and rider comfort amenities. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive repair and service procedures for BMW K1200LT motorcycles Secondary Coverage: Maintenance schedules, troubleshooting guides, electrical diagnostics, component specifications Page Count Estimated Page Count: Approximately 1000+ pages (estimated based on typical WSM for this class of vehicle) Manual Type Type: Workshop Service Manual (WSM) Language Language: English Format Format: Likely PDF or digital format, potentially printable 📖 Manual Coverage Systems Covered Engine: Complete overhaul, internal components, lubrication, cooling, fuel injection, ignition, emissions control Transmission: Clutch, gearbox operation, internal components, maintenance, troubleshooting Chassis: Frame, suspension (front and rear Telelever/Paralever), steering, wheels, tires Brakes: Brake system components (ABS, servo-assisted), hydraulic circuits, pad replacement, caliper servicing Electrical System: Wiring diagrams, battery, charging system, starter, lighting, instrumentation, control units (ECU), sensors, diagnostic connectors Bodywork And Trim: Fairings, luggage systems (top case, panniers), seating, body panel removal and installation Comfort Features: Heated grips, heated seats, cruise control, audio system (if applicable), electric windscreen operation Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug service, chain adjustment (if applicable), brake fluid flush Troubleshooting: Diagnostic flowcharts, fault code interpretation, common problem identification and resolution Repair And Overhaul: Detailed step-by-step instructions for engine, transmission, suspension, and brake component repairs Electrical Diagnostics: Testing of electrical components, wiring harness troubleshooting, diagnostic tool usage Technical Depth Depth: Comprehensive, covering from basic maintenance to full engine rebuilds and complex electrical diagnostics 📊 Manual Specifications File Format Format Type: Digital (likely PDF), optimized for searchability and printing Print Quality Quality: High-resolution images, clear diagrams, and legible text Binding Type Binding: N/A (for digital format) Paper Type Paper Quality: N/A (for digital format) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, four-stroke, DOHC, inline-four cylinder Displacement: 1171 cc (for early models, later models may vary slightly, consult manual for specific year) Bore X Stroke: 77.6 mm x 64.0 mm Performance Horsepower: Approximately 98-100 hp @ 6750 rpm (varies by model year and specific configuration) Torque: Approximately 110-115 Nm @ 5250 rpm (varies by model year) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with Motronic MA 2.4 Fuel Type: Unleaded gasoline, minimum 91 octane (RON+MON)/2 Ignition Ignition System: Digital electronic ignition (BMW Ignition System) Cooling System Cooling Method: Liquid-cooled Lubrication Oil Type: SAE 15W-40 Synthetic or Semi-Synthetic motorcycle oil, API SG or higher, JASO MA certified. Consult manual for exact BMW specification (e.g., BMW Motorrad Advantec). 🔧 Transmission Standard Transmission Type: 5-speed manual transmission Optional Optional Transmission: N/A (standard manual transmission) Features Clutch Type: Single dry plate, diaphragm spring clutch (operated hydraulically) Final Drive: Shaft drive Fluid Specification Gearbox Oil Type: SAE 75W-90, API GL-4 or GL-5 gear oil. Consult manual for specific BMW recommendation. 📐 Dimensions Exterior Length: Approx. 2,400 mm (94.5 in) Width: Approx. 990 mm (39.0 in) at handlebars Height: Approx. 1,450 mm (57.1 in) at windscreen (adjustable) Weights Dry Weight: Approx. 303 kg (668 lbs) Gross Vehicle Weight: Approx. 495 kg (1091 lbs) Fuel Tank Capacity: 21 liters (5.5 US gal), including 4-liter reserve 🛡️ Safety Features Ratings ABS: BMW Integral ABS (optional on some models, standard on later/higher trims) Active Features Braking System: Servo-assisted, dual-disc front brakes, single-disc rear brake with ABS Lighting: Halogen headlights, LED taillight, integrated turn signals Passive Features Chassis Design: Robust frame design for stability at speed and comfort 💡 Technology Features Infotainment Audio System: Optional integrated audio system (CD player or cassette player depending on year and trim), often with handlebar controls. Driver Assistance Cruise Control: Electronic cruise control system for effortless highway cruising. Connectivity Diagnostic Port: On-board diagnostic port (OBD-II equivalent for motorcycles) for fault code retrieval using BMW diagnostic tools. 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000 km or annually, whichever comes first (consult manual for exact interval based on usage/year). Major Service Interval: Major inspections typically at 20,000 km, 40,000 km, etc., involving valve adjustments, spark plug replacement, and fluid flushes. Fluid Specifications Engine Oil Capacity: Approx. 4.0 liters (4.2 US qt) with filter change Coolant Type: BMW approved coolant (ethylene glycol based) with corrosion inhibitors. Mix 50/50 with distilled water. Brake Fluid Type: DOT 4 synthetic brake fluid. Replace every 2 years. Known Issues Common Problems: Potential issues include fuel pump relay failures, alternator wear, ABS servo motor issues (if equipped), and occasional electrical...
1171 cc (for early models, later models may vary slightly, consult manual for specific year)
Bore X Stroke:
77.6 mm x 64.0 mm
Performance
Horsepower:
Approximately 98-100 hp @ 6750 rpm (varies by model year and specific configuration)
Torque:
Approximately 110-115 Nm @ 5250 rpm (varies by model year)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with Motronic MA 2.4
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON+MON)/2
Ignition
Ignition System:
Digital electronic ignition (BMW Ignition System)
Cooling System
Cooling Method:
Liquid-cooled
Lubrication
Oil Type:
SAE 15W-40 Synthetic or Semi-Synthetic motorcycle oil, API SG or higher, JASO MA certified. Consult manual for exact BMW specification (e.g., BMW Motorrad Advantec).
🔧 Transmission
Standard
Transmission Type:
5-speed manual transmission
Optional
Optional Transmission:
N/A (standard manual transmission)
Features
Clutch Type:
Single dry plate, diaphragm spring clutch (operated hydraulically)
Final Drive:
Shaft drive
Fluid Specification
Gearbox Oil Type:
SAE 75W-90, API GL-4 or GL-5 gear oil. Consult manual for specific BMW recommendation.
📐 Dimensions
Exterior
Length:
Approx. 2,400 mm (94.5 in)
Width:
Approx. 990 mm (39.0 in) at handlebars
Height:
Approx. 1,450 mm (57.1 in) at windscreen (adjustable)
Weights
Dry Weight:
Approx. 303 kg (668 lbs)
Gross Vehicle Weight:
Approx. 495 kg (1091 lbs)
Fuel Tank Capacity:
21 liters (5.5 US gal), including 4-liter reserve
🛡️ Safety Features
Ratings
ABS:
BMW Integral ABS (optional on some models, standard on later/higher trims)
Active Features
Braking System:
Servo-assisted, dual-disc front brakes, single-disc rear brake with ABS
Lighting:
Halogen headlights, LED taillight, integrated turn signals
Passive Features
Chassis Design:
Robust frame design for stability at speed and comfort
💡 Technology Features
Infotainment
Audio System:
Optional integrated audio system (CD player or cassette player depending on year and trim), often with handlebar controls.
Driver Assistance
Cruise Control:
Electronic cruise control system for effortless highway cruising.
Connectivity
Diagnostic Port:
On-board diagnostic port (OBD-II equivalent for motorcycles) for fault code retrieval using BMW diagnostic tools.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km or annually, whichever comes first (consult manual for exact interval based on usage/year).
Major Service Interval:
Major inspections typically at 20,000 km, 40,000 km, etc., involving valve adjustments, spark plug replacement, and fluid flushes.
Fluid Specifications
Engine Oil Capacity:
Approx. 4.0 liters (4.2 US qt) with filter change
Coolant Type:
BMW approved coolant (ethylene glycol based) with corrosion inhibitors. Mix 50/50 with distilled water.
Brake Fluid Type:
DOT 4 synthetic brake fluid. Replace every 2 years.
Known Issues
Common Problems:
Potential issues include fuel pump relay failures, alternator wear, ABS servo motor issues (if equipped), and occasional electrical connector corrosion. The manual provides troubleshooting for these.
Maintenance Tips:
Regular cleaning and lubrication of the driveshaft and final drive spline is crucial for longevity. Check battery voltage regularly.
📚 Vehicle History
Brand Heritage
Heritage:
BMW Motorrad has a long history of producing reliable and innovative motorcycles, particularly known for their engineering prowess and touring capabilities.
Model Evolution
Predecessors:
Evolved from earlier K-series touring models, building on the foundation of BMW's boxer-twin and inline-four engine architectures.
Production
Production Period:
1997-2004
Manufacturing Location:
Berlin, Germany (BMW Motorrad plant)
🏆 Awards & Recognition
Recognitions
Awards And Accolades:
While specific awards might not be readily available, the K1200LT was widely praised in motorcycle media for its comfort, touring capability, and smooth power delivery, securing its place as a top-tier touring machine.
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