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1997-2004 BMW K1200RS K 1200 RS Workshop Repair Manual
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Basic Information Identification Make: BMW Model: K1200RS Model Designation: K 1200 RS Model Code: K589 Product Name: 1997-2004 BMW K1200RS K 1200 RS Workshop Repair Manual Product Description: COMPLETE official...
Tipo: Cars
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SKU: 448573
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| Basic Information | |
| Identification | |
| Make: | BMW |
| Model: | K1200RS |
| Model Designation: | K 1200 RS |
| Model Code: | K589 |
| Product Name: | 1997-2004 BMW K1200RS K 1200 RS Workshop Repair Manual |
| Product Description: | COMPLETE official full factory service repair manual download PDF for BMW K1200RS K 1200 RS 1997 1998 1999 2000 2001 2002 2003 2004. |
| Codes | |
| Applicable Years: | 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004 |
| Introduction | |
| Market Position | |
| Vehicle Segment: | Sport Touring Motorcycle |
| Target Audience: | Touring riders, sport-oriented riders, owners seeking self-maintenance |
| Competitive Analysis | |
| Key Competitors Era: | Honda VFR800, Kawasaki GTR1000, Yamaha FJR1300 (later models) |
| Key Features | |
| Vehicle Highlights: | Unique boxer-twin engine, shaft drive, comfortable ergonomics for long distances, sporty handling for its class. |
| Manual Value Proposition: | Provides owners and technicians with the authoritative information needed for maintenance, troubleshooting, and repairs, reducing reliance on expensive dealership services. |
| Manual Details | |
| Coverage Areas | |
| Vehicle Models Covered: | BMW K1200RS |
| Engine Variants Covered: | All K1200RS variants for the specified years |
| Page Count | |
| Estimated Page Count: | Likely over 500 pages (typical for full factory service manuals) |
| Manual Type | |
| Manual Type: | Factory Service Repair Manual |
| Synonymous Terms: | Workshop Manual, Service Manual, Repair Manual |
| Language | |
| Language: | English |
| Format | |
| Format: | Digital Download (PDF) |
| Manual Coverage | |
| Systems Covered | |
| Engine: | Complete overhaul, diagnostics, timing, fuel injection, ignition, lubrication, cooling |
| Drivetrain: | Transmission (gearbox), clutch, final drive (shaft drive) |
| Chassis: | Frame, suspension (front fork, rear shock absorber), steering |
| Brakes: | Front and rear brake systems, ABS (if equipped), hydraulic lines, pads, rotors |
| Electrical System: | Wiring diagrams, lighting, battery, starter, alternator, ECU, sensors, diagnostics |
| Fuel System: | Fuel tank, pump, injectors, fuel pressure regulation |
| Exhaust System: | Exhaust pipes, mufflers, catalytic converter (if applicable) |
| Bodywork And Trim: | Fairings, panels, seat, instrumentation, ergonomics |
| Wheels And Tires: | Wheel bearing replacement, tire specifications |
| Procedures Included | |
| Routine Maintenance: | Oil changes, filter replacements, spark plug service, chain adjustment (if applicable for shaft drive), coolant checks |
| Troubleshooting: | Diagnostic fault codes, common problem diagnosis, specific system issues |
| Major Repairs: | Engine rebuilds, transmission overhauls, suspension fork servicing, brake caliper replacement |
| Component Disassembly And Assembly: | Step-by-step instructions for removing and refitting parts |
| Torque Specifications: | Crucial for proper assembly and preventing damage |
| Wiring Diagrams: | Detailed electrical schematics for diagnosis and repair |
| Technical Depth | |
| Depth Of Information: | Comprehensive, from basic maintenance to full engine and transmission rebuilds |
| Diagnostic Coverage: | Includes diagnostic procedures, fault code explanations, and troubleshooting trees |
| Rebuild Procedures: | Detailed steps for internal engine component replacement and gearbox overhaul |
| Manual Specifications | |
| File Format | |
| File Type: | |
| Searchability: | Typically text-searchable PDF for easy navigation |
| Print Quality | |
| Printability: | Designed to be printable for workshop use |
| Binding Type | |
| Digital Format Advantage: | No binding required, easily accessible on multiple devices |
| Paper Type | |
| Digital Format Advantage: | N/A (digital) |
| Engine Specifications | |
| Primary Engine | |
| Engine Type: | Four-stroke, flat-twin (boxer), liquid-cooled |
| Displacement: | 1171 cc |
| Bore X Stroke: | 93 mm x 86.7 mm |
| Compression Ratio: | 10.5:1 |
| Valvetrain: | DOHC, 4 valves per cylinder |
| Performance | |
| Horsepower Peak: | Approx. 110 hp (81 kW) at 7500 rpm |
| Torque Peak: | Approx. 114 Nm (84 lb-ft) at 6000 rpm |
| Fuel System | |
| Fuel Delivery: | Bosch Motronic MA 2.2 fuel injection |
| Fuel Type: | Unleaded gasoline, minimum 95 RON |
| Fuel Tank Capacity: | 21 Liters (5.5 US gallons) |
| Transmission | |
| Standard | |
| Transmission Type: | 6-speed manual |
| Clutch: | Hydraulically operated, multi-plate wet clutch |
| Final Drive: | Shaft drive |
| Dimensions | |
| Exterior | |
| Length: | Approx. 2230 mm (87.8 in) |
| Width: | Approx. 945 mm (37.2 in) |
| Height: | Approx. 1300 mm (51.2 in) (at handlebars) |
| Weights | |
| Dry Weight: | Approx. 244 kg (538 lbs) |
| Gross Vehicle Weight Rating: | Approx. 450 kg (992 lbs) |
| Safety Features | |
| Ratings | |
| ABS: | Optional (BMW EVO ABS system) |
| Active Features | |
| Braking System: | Dual front disc brakes, single rear disc brake |
| Suspension Design: | Paralever rear suspension, Telelever front suspension (a hallmark BMW feature for stability) |
| Passive Features | |
| Ergonomics: | Comfortable seating position for long-distance riding, adjustable handlebars |
| Technology Features | |
| Infotainment | |
| Instrumentation: | Analog tachometer, speedometer, LCD multi-function display (fuel level, gear indicator, clock, trip meters). |
| Driver Assistance | |
| ABS System: | Optional BMW EVO ABS system, providing enhanced braking stability. |
| Connectivity | |
| Diagnostic Ports: | On-board diagnostics (OBD) capabilities for engine management and fault code retrieval. |
| Maintenance | |
| Service Intervals | |
| Oil Change Interval: | Typically every 10,000 km (6,000 miles) or annually |
| Valve Clearance Check: | Typically every 20,000 km (12,000 miles) |
| Spark Plug Replacement: | Typically every 20,000 km (12,000 miles) |
| Fluid Specifications | |
| Engine Oil Type: | SAE 15W-50 Synthetic (BMW recommends BMW Motorrad Advantec or equivalent API SG/JASO MA) |
| Engine Oil Capacity: | Approx. 4.0 Liters (4.2 US quarts) with filter change |
| Coolant Type: | Glycol-based antifreeze with corrosion inhibitor (BMW recommends BMW Coolant RT or equivalent) |
| Brake Fluid Type: | DOT 4 |
| Final Drive Oil Type: | SAE 75W-90 Synthetic Gear Oil (BMW recommends BMW Hypoid Gear Oil or equivalent API GL-5) |
| Known Issues | |
| Common Wear Items: | Clutch slave cylinder seal leaks, fuel pressure regulator issues, ABS modulator failure (on equipped models), rear shock absorber degradation. |
| Electrical Gremlins: | Can occur due to age and moisture ingress into connectors, particularly around the dashboard and ECU. |
| Vehicle History | |
| Brand Heritage | |
| Manufacturer: | Bayerische Motoren Werke AG (BMW) |
| Motorcycle Legacy: | BMW has a long-standing reputation for engineering excellence, particularly in boxer engines and innovative motorcycle technology since the early 20th century. |
| Model Evolution | |
| Predecessor: | BMW K1100RS |
| Successor: | BMW K1200GT (based on K1200S platform) |
| Production | |
| Production Period: | 1997-2004 |
| Manufacturing Location: | Berlin, Germany (BMW Motorrad plant) |
| Awards & Recognition | |
| Recognitions | |
| Industry Perception: | The K1200RS was generally well-received for its performance, comfort, and build quality, solidifying BMW's position in the sport-touring market. |