Comprehensive: Covers everything from basic scheduled maintenance to complete engine and transmission overhauls, advanced electrical diagnostics, and structural repairs.
Torque specifications for all fasteners, clearances, fluid capacities, electrical resistance values, diagnostic data.
📊 Manual Specifications
File Format
Digital Format:
N/A (Original is printed)
Print Quality
Quality:
Original Factory Print Quality (high-resolution diagrams, clear text)
Binding Type
Binding:
Typically perfect bound or saddle-stitched, designed for workshop use.
Paper Type
Paper:
Durable, often glossy or semi-gloss paper to withstand workshop conditions and protect diagrams.
⚙️ Engine Specifications
Primary Engine
Engine 1:
3.0L SOHC V6 (Mitsubishi 6G72)
Engine 1 Displacement:
2972 cc (181 cu in)
Engine 1 Horsepower:
142 hp @ 5000 rpm
Engine 1 Torque:
170 lb-ft @ 3000 rpm
Engine Options
Engine 2:
3.3L OHV V6 (Chrysler EHA)
Engine 2 Displacement:
3301 cc (201 cu in)
Engine 2 Horsepower:
156 hp @ 4800 rpm
Engine 2 Torque:
185 lb-ft @ 3600 rpm
Engine 3:
3.8L OHV V6 (Chrysler EVE)
Engine 3 Displacement:
3770 cc (230 cu in)
Engine 3 Horsepower:
166 hp @ 4400 rpm
Engine 3 Torque:
217 lb-ft @ 3600 rpm
Fuel System
Fuel Injection:
Multi-port Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline (87 octane recommended)
Performance
Emission Control:
California emissions controls available on some models.
🔧 Transmission
Standard
Standard Transmission:
3-speed automatic (Chrysler A500 / 42TE)
Optional
Optional Transmission:
4-speed automatic (Chrysler A604 / 41TE) with overdrive (standard on 3.8L models)
Features
Transmission Features:
Electronic overdrive control on 4-speed models, transaxle design.
Fluid Type
Automatic Transmission Fluid:
Chrysler ATF+4 (or equivalent, previously ATF+3 or Dexron IIE)
📐 Dimensions
Exterior
Wheelbase Short:
112.0 inches (2845 mm)
Wheelbase Long:
119.3 inches (3030 mm) - Grand Caravan
Length Short:
178.3 inches (4529 mm)
Length Long:
185.6 inches (4714 mm) - Grand Caravan
Cargo
Cargo Volume Behind 3Rd Row:
Approx. 30-40 cu ft (varies by configuration)
Weights
Curb Weight:
Approx. 3700-4200 lbs (1678-1905 kg) depending on engine and configuration
Towing Capacity:
Up to 2000 lbs (907 kg) with optional towing package
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
3-star (1997 data)
NHTSA Front Impact Passenger:
3-star (1997 data)
IIHS Side Impact:
Acceptable (1997 data, may vary by configuration)
Active Features
ABS:
Optional Anti-lock Braking System (ABS) on front and rear wheels.
Traction Control:
Not typically available for this model year.
Passive Features
Airbags:
Driver and front passenger airbags (standard).
Seatbelts:
Three-point seat belts for all occupants, front seat belt pre-tensioners.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player, optional CD player, available premium sound systems.
Climate Control:
Manual or optional automatic climate control systems.
Driver Assistance
Cruise Control:
Standard on most trims.
Power Features:
Power windows, power door locks, power mirrors (availability varies by trim).
Connectivity
Connectivity Options:
No advanced connectivity features like Bluetooth or USB ports. Typically relies on aftermarket solutions for modern audio integration.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-7,500 miles (8,000-12,000 km) or 6 months, depending on driving conditions.
Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km), inspect more frequently.
Spark Plug Replacement:
100,000 miles (160,000 km) for Platinum-tipped plugs (if equipped); check manual for specific type and interval.
Transmission Fluid Change:
Every 30,000-60,000 miles (48,000-96,000 km), check fluid condition frequently.
Fluid Specifications
Engine Oil Type:
API certified SAE 5W-30 or 10W-30 (check Owner's Manual for specific viscosity based on temperature).
Engine Oil Capacity:
Approx. 4.0-5.0 quarts (3.8-4.7 liters) depending on engine.
Coolant Type:
Chrysler HOAT (Hybrid Organic Additive Technology) coolant, typically pink or orange.
Coolant Capacity:
Approx. 10-12 quarts (9.5-11.4 liters).
Known Issues
Transmission Problems:
Common issues include failure of the transmission control module (TCM), solenoid pack failures, and torque converter shudder, especially in the 4-speed 41TE/AE.
Engine Mounts:
Worn or broken engine and transmission mounts leading to vibration and noise, particularly during acceleration or deceleration.
Cv Axle Wear:
Front CV (Constant Velocity) axles can wear, leading to clicking noises when turning.
Power Steering Leaks:
Leaks from the power steering pump or lines are not uncommon.
Alternator Failure:
Alternators can be a weak point, especially in high-mileage vehicles.
Evaporative Emissions System:
Faults with the EVAP system (e.g., vent solenoid, purge valve) can cause check engine lights.
📚 Vehicle History
Brand Heritage
Dodge Heritage:
Chrysler Corporation's 'value' division, known for practical and family-oriented vehicles. Dodge Caravan pioneered the minivan segment.
Model Evolution
Generation:
Second Generation (NS) 1996-2000
Design Changes:
Redesigned unibody structure, improved aerodynamics, increased interior space and refinement over the first generation.
Production
Assembly Locations:
Windsor, Ontario, Canada; St. Louis, Missouri, USA.
Production Years:
1997 model year (produced from approximately late 1996 to late 1997).
🏆 Awards & Recognition
Recognitions
Car And Driver 5 Best Trucks:
The Caravan (and its Chrysler siblings) were frequently cited by Car and Driver as among the best trucks (including minivans) in the market during the mid-1990s.
Popular Mechanics Car Of The Year:
Previous generations of the Caravan had received significant automotive awards, setting a strong precedent.
Ratings
Consumer Reports:
Consumer Reports rankings varied by year, but the segment itself was highly competitive and generally well-received for its practicality.
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