🏷️ Basic Information Identification Make: Mercedes-Benz Model: E320 Year: 1997 Generation Chassis Code: W210 Codes Engine Code Primary: M104.992 👋 Introduction Market Position Target Audience: Professional mechanics, DIY enthusiasts, Mercedes-Benz owners. Competitive Analysis Advantage Over Paper: Cost-effective alternative to expensive factory paper manuals, on-demand printing of necessary pages. Key Features Content Organization: Divided into over 75 separate PDF sections for easy navigation and targeted access. Usability: Enables owners to understand repairs, avoid overcharging, and perform minor tasks themselves. 📋 Manual Details Coverage Areas Engine Mechanical: Complete coverage Engine Management: Complete coverage Transmission Mechanical: Complete coverage Transmission Electronic: Complete coverage Drivetrain: Complete coverage Suspension: Complete coverage Steering: Complete coverage Brakes: Complete coverage Electrical System: Complete coverage Body And Chassis: Complete coverage HVAC: Complete coverage Interior Trim: Complete coverage Diagnostics: Comprehensive Page Count Estimated Total Pages: 1000+ Manual Type Type: Service and Repair Manual Language Language: English Format Digital Format: PDF Print Capability: Printable pages Software Requirement: Adobe Acrobat Reader Compatibility Operating Systems: Windows, Mac 📖 Manual Coverage Systems Covered Engine System Details: Engine teardown, assembly, timing, lubrication, cooling, fuel injection (Bosch Motronic M2.8.3), ignition, emissions controls, diagnostics, specifications. Transmission System Details: Automatic transmission (5G-TRONIC 722.6) overhaul, diagnostics, fluid service, electronic control unit (TCU) information. Drivetrain System Details: Front and rear axle components, driveshafts, universal joints, differential service. Suspension System Details: Front and rear suspension components, struts, shock absorbers, control arms, springs, bushings, alignment procedures, specifications. Steering System Details: Power steering system, steering gear, linkage, pump, fluid specifications, troubleshooting. Brake System Details: Front and rear disc brakes, ABS (Anti-lock Braking System) components and diagnostics, brake fluid specifications, service procedures. Electrical System Details: Complete wiring diagrams, starter, alternator, battery service, lighting, fuses, relays, body control modules (BCM), comfort systems (e.g., power windows, seats). Body And Chassis Details: Body panel removal/installation, door mechanisms, exterior trim, interior components, chassis lubrication, rust prevention. HVAC System Details: Air conditioning system, heating system, climate control unit operation and service, refrigerant specifications. Procedures Included Maintenance Procedures: Oil and filter changes, air filter replacement, spark plug replacement, coolant flushes, brake fluid changes, belt inspections and replacements. Repair Procedures: Engine rebuilds, transmission overhaul, suspension component replacement, brake caliper service, electrical component troubleshooting and replacement, body panel repairs. Troubleshooting Guides: Diagnostic flowcharts and symptom-based troubleshooting for common issues. Wiring Schematics: Detailed wiring diagrams for all major vehicle systems. Part Layouts: Exploded views of components for easy identification and assembly/disassembly. Technical Depth Depth Level: Comprehensive (from basic maintenance to complex component overhaul and diagnostics) Diagnostic Tools References: References to specialized Mercedes-Benz diagnostic tools and procedures where applicable. 📊 Manual Specifications File Format PDF Quality: High resolution, clear text and images Print Quality Print Clarity: Designed for clear printing of individual pages Binding Type Digital Binding: N/A (digital format) Paper Type Digital Paper Simulation: N/A (digital format) ⚙️ Engine Specifications Primary Engine Engine Type: 3.2L Inline 6-Cylinder Engine Family: M104 Performance Horsepower Est: 228 hp @ 5,500 rpm Torque Est: 232 lb-ft @ 3,750 rpm Fuel System Fuel Injection Type: Bosch Motronic M2.8.3 Electronic Fuel Injection Fuel Type: Unleaded Premium Gasoline (91 Octane or higher recommended) Engine Management Ignition System: Distributorless Ignition System (DIS) Emission Controls: Catalytic Converter, EGR (Exhaust Gas Recirculation), Secondary Air Injection System. 🔧 Transmission Standard Transmission Type: 5-Speed Automatic (5G-TRONIC) Transmission Model: 722.6 Features Transmission Control: Electronic Control Unit (TCU) Shift Modes: Comfort (C) and Sport (S) modes. 📐 Dimensions Exterior Length: 189.9 inches Width: 70.2 inches Height: 56.7 inches Weights Curb Weight Est: 3,673 lbs Gross Vehicle Weight Rating Est: 4,762 lbs 🛡️ Safety Features Ratings NHTSA Driver Frontal Est: 5-Star (where applicable for the era) NHTSA Passenger Frontal Est: 5-Star (where applicable for the era) Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Standard Acceleration Slip Regulation (ASR) Passive Features Airbags: Driver and front passenger airbags Seatbelts: Three-point inertia-reel seat belts with pretensioners 💡 Technology Features Infotainment Infotainment System: Original systems typically featured AM/FM radio, cassette player, and optional CD changer. Basic digital display for climate and radio. Driver Assistance Driver Assistance Features: ABS, ASR, Cruise Control. Connectivity Connectivity Options: Limited by era; often required aftermarket solutions for auxiliary inputs or Bluetooth. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 7,500 to 10,000 miles, or annually, depending on driving conditions (refer to manual for specifics). Transmission Fluid Interval: Recommended at 30,000-40,000 miles for optimal performance and longevity of the 722.6 transmission. Coolant Flush Interval: Every 2-3 years or 30,000-40,000 miles. Fluid Specifications Engine Oil Specification: MB 229.1 or 229.3 approved synthetic oil (e.g., 5W-40 or 10W-40 depending on climate). Transmission Fluid Specification: MB 236.10 or MB 236.12 approved ATF (Automatic Transmission Fluid) for 722.6 transmission. Coolant Specification: Mercedes-Benz approved Antifreeze/Coolant (e.g., G48). Brake Fluid Specification: DOT 4. Known Issues Common Issues Engine: Head gasket leaks (less common on M104 than M111), oil leaks from valve...
Automatic transmission (5G-TRONIC 722.6) overhaul, diagnostics, fluid service, electronic control unit (TCU) information.
Drivetrain System Details:
Front and rear axle components, driveshafts, universal joints, differential service.
Suspension System Details:
Front and rear suspension components, struts, shock absorbers, control arms, springs, bushings, alignment procedures, specifications.
Steering System Details:
Power steering system, steering gear, linkage, pump, fluid specifications, troubleshooting.
Brake System Details:
Front and rear disc brakes, ABS (Anti-lock Braking System) components and diagnostics, brake fluid specifications, service procedures.
Electrical System Details:
Complete wiring diagrams, starter, alternator, battery service, lighting, fuses, relays, body control modules (BCM), comfort systems (e.g., power windows, seats).
Body And Chassis Details:
Body panel removal/installation, door mechanisms, exterior trim, interior components, chassis lubrication, rust prevention.
HVAC System Details:
Air conditioning system, heating system, climate control unit operation and service, refrigerant specifications.
Procedures Included
Maintenance Procedures:
Oil and filter changes, air filter replacement, spark plug replacement, coolant flushes, brake fluid changes, belt inspections and replacements.
Repair Procedures:
Engine rebuilds, transmission overhaul, suspension component replacement, brake caliper service, electrical component troubleshooting and replacement, body panel repairs.
Troubleshooting Guides:
Diagnostic flowcharts and symptom-based troubleshooting for common issues.
Wiring Schematics:
Detailed wiring diagrams for all major vehicle systems.
Part Layouts:
Exploded views of components for easy identification and assembly/disassembly.
Technical Depth
Depth Level:
Comprehensive (from basic maintenance to complex component overhaul and diagnostics)
Diagnostic Tools References:
References to specialized Mercedes-Benz diagnostic tools and procedures where applicable.
📊 Manual Specifications
File Format
PDF Quality:
High resolution, clear text and images
Print Quality
Print Clarity:
Designed for clear printing of individual pages
Binding Type
Digital Binding:
N/A (digital format)
Paper Type
Digital Paper Simulation:
N/A (digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
3.2L Inline 6-Cylinder
Engine Family:
M104
Performance
Horsepower Est:
228 hp @ 5,500 rpm
Torque Est:
232 lb-ft @ 3,750 rpm
Fuel System
Fuel Injection Type:
Bosch Motronic M2.8.3 Electronic Fuel Injection
Fuel Type:
Unleaded Premium Gasoline (91 Octane or higher recommended)
Engine Management
Ignition System:
Distributorless Ignition System (DIS)
Emission Controls:
Catalytic Converter, EGR (Exhaust Gas Recirculation), Secondary Air Injection System.
🔧 Transmission
Standard
Transmission Type:
5-Speed Automatic (5G-TRONIC)
Transmission Model:
722.6
Features
Transmission Control:
Electronic Control Unit (TCU)
Shift Modes:
Comfort (C) and Sport (S) modes.
📐 Dimensions
Exterior
Length:
189.9 inches
Width:
70.2 inches
Height:
56.7 inches
Weights
Curb Weight Est:
3,673 lbs
Gross Vehicle Weight Rating Est:
4,762 lbs
🛡️ Safety Features
Ratings
NHTSA Driver Frontal Est:
5-Star (where applicable for the era)
NHTSA Passenger Frontal Est:
5-Star (where applicable for the era)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Standard Acceleration Slip Regulation (ASR)
Passive Features
Airbags:
Driver and front passenger airbags
Seatbelts:
Three-point inertia-reel seat belts with pretensioners
💡 Technology Features
Infotainment
Infotainment System:
Original systems typically featured AM/FM radio, cassette player, and optional CD changer. Basic digital display for climate and radio.
Driver Assistance
Driver Assistance Features:
ABS, ASR, Cruise Control.
Connectivity
Connectivity Options:
Limited by era; often required aftermarket solutions for auxiliary inputs or Bluetooth.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 to 10,000 miles, or annually, depending on driving conditions (refer to manual for specifics).
Transmission Fluid Interval:
Recommended at 30,000-40,000 miles for optimal performance and longevity of the 722.6 transmission.
Coolant Flush Interval:
Every 2-3 years or 30,000-40,000 miles.
Fluid Specifications
Engine Oil Specification:
MB 229.1 or 229.3 approved synthetic oil (e.g., 5W-40 or 10W-40 depending on climate).
Transmission Fluid Specification:
MB 236.10 or MB 236.12 approved ATF (Automatic Transmission Fluid) for 722.6 transmission.
Head gasket leaks (less common on M104 than M111), oil leaks from valve cover gasket, MAF sensor failures, OVP relay failures.
Common Issues Transmission:
Conductor plate failure in the 722.6 transmission leading to shift issues or no gear engagement; K1 clutch wear.
Common Issues Suspension:
Worn ball joints, control arm bushings, sagging front springs.
Common Issues Electrical:
Window regulator failures, HVAC blower motor resistor failures, climate control panel issues, ABS wheel speed sensor failures.
Common Issues Body:
Corrosion in rear wheel well areas and around sunroof.
📚 Vehicle History
Brand Heritage
Brand Focus:
Luxury, engineering, safety, and performance.
Model Evolution
W210 Generation:
The W210 E-Class marked a significant redesign with more rounded styling compared to its predecessor, the W124.
Production
Production Years For W210 E320:
1996-2002 (US Market availability for 1997 model year)
🏆 Awards & Recognition
Recognitions
Industry Recognition:
The W210 E-Class was generally well-received for its comfort, safety, and build quality, continuing Mercedes-Benz's reputation in the executive sedan segment.
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