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APRILIA PEGASO 650 STRADA TRAIL Service Repair Manual 1997 Onward

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🏷️ Basic Information Identification Make: Aprilia Model: Pegaso 650 Strada / Trail Model Code: AP8114044 (Example; specific to manual content) Generation Generation Name: First Generation (Pre-Rotax Engine Variant) Codes Engine Code: M659 (Rotax 654cc Single Cylinder) 👋 Introduction Market Position Segment: Lightweight Adventure Touring / Supermoto Target Audience: Owners and independent mechanics seeking in-depth repair knowledge Competitive Analysis Key Competitors: BMW F650GS (single-cylinder), Honda Transalp (later models), Yamaha XT660R/X Unique Selling Points: Agile handling, strong single-cylinder torque, accessible for maintenance Key Features Vehicle Philosophy: Versatile motorcycle capable of commuting, touring, and light off-road use (Trail variant) Manual Value Proposition: Empowers owners to perform comprehensive maintenance and repairs, reducing reliance on dealerships 📋 Manual Details Coverage Areas Manual Coverage Scope: Comprehensive Workshop Repair and Service Page Count Estimated Page Count: 300-500 (Typical for this type of manual) Manual Type Manual Type: Service Repair Manual Language Language: English (Likely primary, may contain translations) Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine System: Complete engine overhaul, tuning, component replacement (cylinder head, piston, crankshaft, valve train) Fuel System: Carburetor (likely Mikuni BST40 for this generation) service, adjustment, jetting, fuel pump operation Ignition System: CDI ignition system diagnosis, component testing (coil, pickup coil, ECU) Transmission System: Clutch operation, gearbox disassembly and reassembly, gear selection, chain drive maintenance Cooling System: Radiator, fan, thermostat, coolant flush and fill, leak testing Electrical System: Wiring diagrams, battery, charging system (alternator, regulator/rectifier), lighting, starter motor, fuses, relays Brake System: Hydraulic system (front and rear disc brakes), caliper service, pad replacement, fluid bleeding, master cylinder overhaul Suspension System: Front fork (telescopic) service, seal replacement, oil level adjustment; rear monoshock absorber, linkage maintenance Frame And Bodywork: Chassis components, fairing removal and installation, seat, fuel tank, body panel repairs Wheel And Tire System: Wheel bearing replacement, spoke tension adjustment (for Trail model), tire mounting and balancing Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug service, chain lubrication and adjustment, brake inspection Troubleshooting Guides: Diagnostic flowcharts for common starting, running, and electrical issues Repair Procedures: Step-by-step instructions for engine rebuilds, transmission overhauls, suspension component replacement Electrical Diagnostics: Fault finding for charging system, ignition, lighting, and starter circuits Carburetor Tuning: Detailed guidance on setting idle speed, mixture, and jet changes for optimal performance Chassis Alignment: Steering head bearing adjustment, rear swingarm bearing inspection Rebuilding Procedures: Complete engine assembly, gearbox component replacement Technical Depth Diagnostic Level: Advanced diagnostics with component specifications and testing procedures Repair Depth: Full workshop repair covering all mechanical and electrical systems Special Tools: Identification of required special tools for specific procedures Torque Specifications: Precise torque values for all critical fasteners Dimensional Data: Clearances, tolerances, and measurements for worn parts Diagrams And Illustrations: Step-by-step diagrams and exploded views for assembly and disassembly 📊 Manual Specifications File Format File Format: PDF Print Quality Resolution: High-resolution, suitable for printing Searchable Text: Likely searchable text for quick information retrieval Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, Liquid-cooled, SOHC, Single Cylinder Displacement: 654 cc Bore X Stroke: 100 mm x 84 mm (Approximate) Compression Ratio: 9.7:1 (Typical for M659 engine) Valve Train: 2 valves per cylinder, actuated by chain-driven camshaft Performance Horsepower: Approximately 48-50 HP @ 6500 RPM Torque: Approximately 57 Nm (42 lb-ft) @ 5000 RPM Fuel System Carburetor: Mikuni BST40 (39mm) Flat Slide (Typical) Fuel Delivery: Mechanical Fuel Pump (Diaphragm type) Fuel Type: Unleaded Gasoline (95 RON / 91 AKI recommended) 🔧 Transmission Standard Transmission Type: 5-speed manual constant mesh Clutch Type: Wet multi-plate, cable operated Final Drive: O-ring sealed chain Optional Optional Transmission: N/A Features Gear Ratios: Specific gear ratios are detailed within the manual for each gear. Transmission Fluid: SAE 10W-40 API SG or higher motorcycle specific oil (check manual for exact specifications) 📐 Dimensions Exterior Length: Approx. 2180 mm (Strada) / 2200 mm (Trail) Width: Approx. 850 mm Height: Approx. 1360 mm (Strada) / 1400 mm (Trail) Wheelbase: Approx. 1480 mm Ground Clearance: Approx. 170 mm (Strada) / 200 mm (Trail) Weights Dry Weight: Approx. 185 kg Wet Weight: Approx. 200 kg (fully fueled) Fuel Capacity: 16 Liters (including 3.5L reserve) 🛡️ Safety Features Ratings Safety Ratings: N/A (Motorcycle safety is primarily focused on rider aids and design integrity, not formal crash ratings) Active Features Braking System: Dual disc front, single disc rear (often with ABS as an option on later models) Lighting: Halogen headlight, LED taillight Passive Features Chassis Design: Steel trellis frame for rigidity Ergonomics: Upright riding position for rider control and comfort 💡 Technology Features Infotainment Infotainment System: N/A (Basic motorcycle electronics for its era) Driver Assistance ABS: Optional Anti-lock Braking System (ABS) may be present on some models and years, detailed in the manual. Connectivity Connectivity Features: N/A 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000-7,500 km...
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Tipo: Motorcycle
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SKU: 134706
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APRILIA PEGASO 650 STRADA TRAIL Service Repair Manual 1997 Onward
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Pegaso 650 Strada / Trail
Model Code:
AP8114044 (Example; specific to manual content)
Generation
Generation Name:
First Generation (Pre-Rotax Engine Variant)
Codes
Engine Code:
M659 (Rotax 654cc Single Cylinder)
👋 Introduction
Market Position
Segment:
Lightweight Adventure Touring / Supermoto
Target Audience:
Owners and independent mechanics seeking in-depth repair knowledge
Competitive Analysis
Key Competitors:
BMW F650GS (single-cylinder), Honda Transalp (later models), Yamaha XT660R/X
Unique Selling Points:
Agile handling, strong single-cylinder torque, accessible for maintenance
Key Features
Vehicle Philosophy:
Versatile motorcycle capable of commuting, touring, and light off-road use (Trail variant)
Manual Value Proposition:
Empowers owners to perform comprehensive maintenance and repairs, reducing reliance on dealerships
📋 Manual Details
Coverage Areas
Manual Coverage Scope:
Comprehensive Workshop Repair and Service
Page Count
Estimated Page Count:
300-500 (Typical for this type of manual)
Manual Type
Manual Type:
Service Repair Manual
Language
Language:
English (Likely primary, may contain translations)
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine System:
Complete engine overhaul, tuning, component replacement (cylinder head, piston, crankshaft, valve train)
Fuel System:
Carburetor (likely Mikuni BST40 for this generation) service, adjustment, jetting, fuel pump operation
Ignition System:
CDI ignition system diagnosis, component testing (coil, pickup coil, ECU)
Transmission System:
Clutch operation, gearbox disassembly and reassembly, gear selection, chain drive maintenance
Cooling System:
Radiator, fan, thermostat, coolant flush and fill, leak testing
Electrical System:
Wiring diagrams, battery, charging system (alternator, regulator/rectifier), lighting, starter motor, fuses, relays
Brake System:
Hydraulic system (front and rear disc brakes), caliper service, pad replacement, fluid bleeding, master cylinder overhaul
Suspension System:
Front fork (telescopic) service, seal replacement, oil level adjustment; rear monoshock absorber, linkage maintenance
Frame And Bodywork:
Chassis components, fairing removal and installation, seat, fuel tank, body panel repairs
Wheel And Tire System:
Wheel bearing replacement, spoke tension adjustment (for Trail model), tire mounting and balancing
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug service, chain lubrication and adjustment, brake inspection
Troubleshooting Guides:
Diagnostic flowcharts for common starting, running, and electrical issues
Repair Procedures:
Step-by-step instructions for engine rebuilds, transmission overhauls, suspension component replacement
Electrical Diagnostics:
Fault finding for charging system, ignition, lighting, and starter circuits
Carburetor Tuning:
Detailed guidance on setting idle speed, mixture, and jet changes for optimal performance
Chassis Alignment:
Steering head bearing adjustment, rear swingarm bearing inspection
Rebuilding Procedures:
Complete engine assembly, gearbox component replacement
Technical Depth
Diagnostic Level:
Advanced diagnostics with component specifications and testing procedures
Repair Depth:
Full workshop repair covering all mechanical and electrical systems
Special Tools:
Identification of required special tools for specific procedures
Torque Specifications:
Precise torque values for all critical fasteners
Dimensional Data:
Clearances, tolerances, and measurements for worn parts
Diagrams And Illustrations:
Step-by-step diagrams and exploded views for assembly and disassembly
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Resolution:
High-resolution, suitable for printing
Searchable Text:
Likely searchable text for quick information retrieval
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, Liquid-cooled, SOHC, Single Cylinder
Displacement:
654 cc
Bore X Stroke:
100 mm x 84 mm (Approximate)
Compression Ratio:
9.7:1 (Typical for M659 engine)
Valve Train:
2 valves per cylinder, actuated by chain-driven camshaft
Performance
Horsepower:
Approximately 48-50 HP @ 6500 RPM
Torque:
Approximately 57 Nm (42 lb-ft) @ 5000 RPM
Fuel System
Carburetor:
Mikuni BST40 (39mm) Flat Slide (Typical)
Fuel Delivery:
Mechanical Fuel Pump (Diaphragm type)
Fuel Type:
Unleaded Gasoline (95 RON / 91 AKI recommended)
🔧 Transmission
Standard
Transmission Type:
5-speed manual constant mesh
Clutch Type:
Wet multi-plate, cable operated
Final Drive:
O-ring sealed chain
Optional
Optional Transmission:
N/A
Features
Gear Ratios:
Specific gear ratios are detailed within the manual for each gear.
Transmission Fluid:
SAE 10W-40 API SG or higher motorcycle specific oil (check manual for exact specifications)
📐 Dimensions
Exterior
Length:
Approx. 2180 mm (Strada) / 2200 mm (Trail)
Width:
Approx. 850 mm
Height:
Approx. 1360 mm (Strada) / 1400 mm (Trail)
Wheelbase:
Approx. 1480 mm
Ground Clearance:
Approx. 170 mm (Strada) / 200 mm (Trail)
Weights
Dry Weight:
Approx. 185 kg
Wet Weight:
Approx. 200 kg (fully fueled)
Fuel Capacity:
16 Liters (including 3.5L reserve)
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycle safety is primarily focused on rider aids and design integrity, not formal crash ratings)
Active Features
Braking System:
Dual disc front, single disc rear (often with ABS as an option on later models)
Lighting:
Halogen headlight, LED taillight
Passive Features
Chassis Design:
Steel trellis frame for rigidity
Ergonomics:
Upright riding position for rider control and comfort
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic motorcycle electronics for its era)
Driver Assistance
ABS:
Optional Anti-lock Braking System (ABS) may be present on some models and years, detailed in the manual.
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-7,500 km or annually (refer to manual for precise interval)
Air Filter Check:
Every 5,000 km or as needed based on riding conditions
Spark Plug Replacement:
Every 10,000-15,000 km (specific plug type dictates interval)
Chain Maintenance:
Lubricate and adjust chain every 1,000 km or after wet riding
Fluid Specifications
Engine Oil Capacity:
Approx. 2.1 Liters (with filter change)
Coolant Type:
Ethylene glycol-based antifreeze (50% mixture with distilled water)
Brake Fluid Type:
DOT 4 (refer to manual for specific grade and change interval)
Known Issues
Common Wear Items:
Clutch plates, fork seals, wheel bearings, exhaust gasket
Potential Electrical Issues:
Regulator/rectifier failure, wiring harness degradation (age-related)
Carburetor Wear:
Diaphragm cracking or wear in the BST40 carburetor can lead to poor throttle response.
📚 Vehicle History
Brand Heritage
Aprilia Motorsport:
Aprilia has a rich history in motorcycle racing, particularly in Grand Prix, which influences their road-going models.
Model Evolution
Pegaso Lineage:
The Pegaso line has evolved from earlier models, with the 650cc single-cylinder engine becoming a staple for this class of motorcycle.
Strada Vs Trail:
The Strada is typically oriented towards a more road-biased performance with alloy wheels, while the Trail features spoke wheels and potentially longer suspension travel for light off-road capability.
Production
Original Production Years:
The Pegaso 650 was introduced in the early 1990s, with the Strada and Trail variants emerging later. This manual covers models from 1997 onwards, indicating the continuation and refinement of the single-cylinder platform.
🏆 Awards & Recognition
Recognitions
Motorcycle Awards:
N/A (Specific awards for this model are not widely documented; focus is on its practical application.)
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