BMW K 1200 Motorcycle Complete Workshop Service Repair Manual 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008
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🏷️ Basic Information Identification Make: BMW Model: K 1200 Model Variants Covered: K 1200 RS, K 1200 LT, K 1200 GT, K 1200 R, K 1200 S (depending on specific sub-models within the K1200 family active during the specified years) Codes Chassis Codes: K589 (for K 1200 RS), K329 (for K 1200 LT), K363 (for K 1200 GT - depending on generation/specific model), K26 (for K 1200 R), K29 (for K 1200 S) 👋 Introduction Market Position Category: Premium Sport Touring / Luxury Touring Motorcycle Competitive Analysis Key Competitors: Honda Gold Wing, Yamaha FJR1300, Kawasaki Concours 14, Triumph Trophy, Moto Guzzi Norge. Key Features Engine Layout: Inline four-cylinder engine, mounted transversely in the frame (K-series characteristic). Drivetrain: Shaft drive, providing low maintenance and smooth power delivery. Suspension Systems: BMW's signature Duolever front suspension and Paralever rear suspension, offering advanced handling characteristics and predictable feedback. Rider Comfort And Features: Ergonomic seating, adjustable fairings, optional heated grips and seats, cruise control (on LT and GT models), integrated luggage systems. 📋 Manual Details Coverage Areas Years Covered: 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008 Page Count Estimated Page Count: 500-1500 (typical for comprehensive workshop manuals covering multiple variants and years) Manual Type Type: Workshop Service Repair Manual Completeness: A 'Complete Workshop Service Repair Manual' implies it is a comprehensive guide covering all aspects of maintenance, repair, and diagnostics for the specified model years and variants. Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, exhaust system, transmission, clutch, final drive. Chassis And Suspension: Frame, front suspension (including BMW Duolever), rear suspension (including Paralever), wheels, tires, steering, brakes (ABS, EVO brake systems), clutch actuation. Electrical And Electronics: Wiring diagrams, battery, alternator, starter motor, lighting, instruments, ignition control, fuel injection control, ABS control unit, CAN bus systems, diagnostic connectors. Bodywork And Fairings: Fairing removal and installation, body panels, seats, luggage systems (for LT and GT models), storage compartments. Diagnostic And Troubleshooting: Error code interpretation, diagnostic procedures, common fault finding, component testing. Procedures Included Routine Maintenance: Oil changes, filter replacements (oil, air), spark plug service, brake fluid replacement, coolant flush, chain/driveshaft lubrication and adjustment, valve clearance checks. Major Repairs: Engine disassembly and reassembly, transmission overhaul, clutch replacement, suspension component replacement, brake system bleeding and caliper overhaul, electrical component testing and replacement. Special Procedures: Fuel injection system diagnosis and repair, ABS system troubleshooting and bleeding, Duolever and Paralever system maintenance and adjustment, electronic diagnostic tool usage, torque specifications for all critical fasteners. Troubleshooting Guides: Detailed step-by-step troubleshooting sections for common electrical and mechanical issues, including diagnostic flowcharts. Technical Depth Depth: Comprehensive. Covers everything from basic rider maintenance to full engine rebuilds, including electrical system diagnostics and component-level repairs. Electrical Diagnostics: In-depth coverage of the electrical system, including detailed wiring diagrams, component location, testing procedures, and diagnostic methods for the Motronic system and related ECUs. 📊 Manual Specifications File Format Quality: High-resolution, searchable PDF with clear text and legible diagrams. Print Quality Scalability: Printable on standard office printers, allowing for local reproduction of specific sections or the entire manual. Binding Type Digital Format: Digital download, no physical binding. Accessible on any device with PDF reader. Paper Type Digital Medium: Electronic file delivery. ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, 4-stroke, DOHC, 4 valves per cylinder. Displacement: Approximately 1171cc to 1200cc, varying slightly across the model range and year updates. Specific models like the K1200S introduced later had larger displacements. Performance Horsepower: Typically in the range of 100-110 hp, with later models (K1200S) exceeding 160 hp. Exact figures depend on the specific model variant and year. Torque: Around 100-115 Nm (74-85 lb-ft), depending on the model and engine tune. Later models offer higher torque figures. Fuel System Induction: Electronic Fuel Injection (EFI) with BMW's Motronic engine management system. Fuel Type: Unleaded Premium (95 RON or higher) Cooling System Type: Liquid-cooled 🔧 Transmission Standard Type: Constant-mesh 5-speed or 6-speed manual gearbox (depending on model and year). Optional Transmission Options: No automatic transmission options typically available for this era of K1200 models. Features Clutch Type: Hydraulically operated, multi-plate wet clutch. Final Drive: Shaft drive with maintenance-free universal joint. 📐 Dimensions Exterior Length: Varies significantly by model (e.g., RS vs. LT). Typically between 2200mm and 2300mm. Width: Varies by model. Typically between 850mm and 950mm (excluding mirrors). Height: Varies by model. Typically between 1300mm and 1450mm (excluding mirrors). Weights Dry Weight: Approximately 230kg to 280kg, depending on model and equipment. Gross Vehicle Weight Rating: Typically around 470kg to 500kg. 🛡️ Safety Features Ratings ABS: BMW Integral ABS (optional or standard on many models), providing integrated braking actuation for both front and rear wheels and anti-lock functionality. Active Features Braking System: Dual front disc brakes (typically 320mm), single rear disc brake (typically 285mm). Hydraulic systems with steel-braided...
500-1500 (typical for comprehensive workshop manuals covering multiple variants and years)
Manual Type
Type:
Workshop Service Repair Manual
Completeness:
A 'Complete Workshop Service Repair Manual' implies it is a comprehensive guide covering all aspects of maintenance, repair, and diagnostics for the specified model years and variants.
Engine disassembly and reassembly, transmission overhaul, clutch replacement, suspension component replacement, brake system bleeding and caliper overhaul, electrical component testing and replacement.
Special Procedures:
Fuel injection system diagnosis and repair, ABS system troubleshooting and bleeding, Duolever and Paralever system maintenance and adjustment, electronic diagnostic tool usage, torque specifications for all critical fasteners.
Troubleshooting Guides:
Detailed step-by-step troubleshooting sections for common electrical and mechanical issues, including diagnostic flowcharts.
Technical Depth
Depth:
Comprehensive. Covers everything from basic rider maintenance to full engine rebuilds, including electrical system diagnostics and component-level repairs.
Electrical Diagnostics:
In-depth coverage of the electrical system, including detailed wiring diagrams, component location, testing procedures, and diagnostic methods for the Motronic system and related ECUs.
📊 Manual Specifications
File Format
Quality:
High-resolution, searchable PDF with clear text and legible diagrams.
Print Quality
Scalability:
Printable on standard office printers, allowing for local reproduction of specific sections or the entire manual.
Binding Type
Digital Format:
Digital download, no physical binding. Accessible on any device with PDF reader.
Paper Type
Digital Medium:
Electronic file delivery.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder, 4-stroke, DOHC, 4 valves per cylinder.
Displacement:
Approximately 1171cc to 1200cc, varying slightly across the model range and year updates. Specific models like the K1200S introduced later had larger displacements.
Performance
Horsepower:
Typically in the range of 100-110 hp, with later models (K1200S) exceeding 160 hp. Exact figures depend on the specific model variant and year.
Torque:
Around 100-115 Nm (74-85 lb-ft), depending on the model and engine tune. Later models offer higher torque figures.
Fuel System
Induction:
Electronic Fuel Injection (EFI) with BMW's Motronic engine management system.
Fuel Type:
Unleaded Premium (95 RON or higher)
Cooling System
Type:
Liquid-cooled
🔧 Transmission
Standard
Type:
Constant-mesh 5-speed or 6-speed manual gearbox (depending on model and year).
Optional
Transmission Options:
No automatic transmission options typically available for this era of K1200 models.
Features
Clutch Type:
Hydraulically operated, multi-plate wet clutch.
Final Drive:
Shaft drive with maintenance-free universal joint.
📐 Dimensions
Exterior
Length:
Varies significantly by model (e.g., RS vs. LT). Typically between 2200mm and 2300mm.
Width:
Varies by model. Typically between 850mm and 950mm (excluding mirrors).
Height:
Varies by model. Typically between 1300mm and 1450mm (excluding mirrors).
Weights
Dry Weight:
Approximately 230kg to 280kg, depending on model and equipment.
Gross Vehicle Weight Rating:
Typically around 470kg to 500kg.
🛡️ Safety Features
Ratings
ABS:
BMW Integral ABS (optional or standard on many models), providing integrated braking actuation for both front and rear wheels and anti-lock functionality.
Active Features
Braking System:
Dual front disc brakes (typically 320mm), single rear disc brake (typically 285mm). Hydraulic systems with steel-braided lines often featured.
Passive Features
Lighting:
Halogen headlights, often with dual headlights for improved visibility. LED taillights and indicators on later models.
Frame Construction:
Sturdy cast aluminum frame, providing excellent rigidity and handling stability.
💡 Technology Features
Infotainment
Audio System:
Optional integrated audio systems with radio and CD player were available on LT models. Later models may feature MP3 compatibility.
Driver Assistance
Cruise Control:
Electronically controlled cruise control was a common option, particularly on the LT and GT models, enhancing long-distance comfort.
Connectivity
Diagnostic Port:
On-board diagnostics with a specific BMW diagnostic connector, allowing for advanced fault code reading and system analysis.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 10,000 km or 12 months, whichever comes first. Check manual for exact specifications based on oil type.
Valve Clearance:
Recommended check every 20,000 km or 24 months. Adjustment required if out of spec.
Brake Fluid Flush:
Every 2 years, regardless of mileage.
Fluid Specifications
Engine Oil Type:
Synthetic motorcycle oil, SAE 15W-40 or 10W-40 (meeting BMW specifications like BMW Longlife-04 or API SG/SH/SJ). Always consult the manual for the precise grade and specification.
Coolant Type:
Ethylene glycol-based antifreeze with corrosion inhibitors. BMW coolant or equivalent recommended. Mix ratio typically 50:50 with distilled water.
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Transmission Oil:
Specific gear oil for the final drive, typically SAE 80W-90 GL-5 gear oil. Capacity typically around 250ml.
Known Issues
Fuel Pump Reliability:
Some early K1200 models experienced early fuel pump failures. Diagnosis and replacement procedures are covered.
ABS System Maintenance:
Proper bleeding and maintenance of the Integral ABS system are critical. The manual details the specific procedure.
Stator And Rectifier Issues:
As with many motorcycles of this era, occasional stator or rectifier failures can occur. The manual provides testing procedures.
📚 Vehicle History
Brand Heritage
Company Focus:
BMW Motorrad, known for its engineering prowess, quality construction, and focus on rider comfort and long-distance touring.
Model Evolution
K Series Development:
The K-series, launched in 1983 with the K100, represented BMW's move into shaft-driven, liquid-cooled, multi-cylinder motorcycles. The K1200 evolved this concept, offering increased displacement and performance.
Key K1200 Variants:
K 1200 RS (Sport Touring), K 1200 LT (Luxury Touring), K 1200 GT (Sport Touring), K 1200 R/R Sport (Naked/Sport), K 1200 S (High-Performance Sport).
Production
Manufacturing Location:
Berlin, Germany (BMW Motorrad plant).
🏆 Awards & Recognition
Recognitions
Market Reception:
The K1200 series, particularly the LT and RS models, were generally well-received for their performance, comfort, build quality, and advanced engineering, earning praise in motorcycle reviews.
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