Dodge Ram Truck 1998-2001 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Ram Truck Generation: Second Generation (2nd Gen Ram 'Beast') Production Years Covered: 1998, 1999, 2000, 2001 Codes Chassis Code: DN Platform 👋 Introduction Market Position Segment: Full-size pickup truck Target Audience: Commercial users, fleet managers, tradespeople, towing/hauling enthusiasts, DIY mechanics Competitive Analysis Primary Competitors: Ford F-Series, Chevrolet Silverado/GMC Sierra, Toyota Tundra (later in the period) Key Features Defining Characteristics: Robust construction, strong towing and payload capacities, powerful Magnum V8 engines, available Cummins turbodiesel, distinctive '94-'01 'Big Rig' styling Manual Value Proposition: Essential resource for owners and technicians to maintain, diagnose, and repair the 2nd generation Dodge Ram, ensuring longevity and optimal performance. 📋 Manual Details Coverage Areas Engine Coverage: 3.9L V6 Magnum, 5.2L V8 Magnum, 5.9L V8 Magnum, 5.9L I6 Cummins Turbo Diesel Transmission Coverage: 42RE Automatic, 46RE Automatic, 47RE Automatic, NV3500 Manual, NV4500 Manual Body Style Coverage: 1500, 2500, 3500, Regular Cab, Club Cab (Extended Cab), Chassis Cab Major Systems Coverage: Engine Mechanical, Engine Fuel & Emissions, Engine Electrical, Automatic Transmission, Manual Transmission, Transfer Case, Drive Axles, Steering, Suspension, Brakes, Body & Trim, HVAC, Electrical System, Wiring Diagrams, Diagnostic Procedures Page Count Estimated Pages: Over 2000 (typical for comprehensive workshop manuals of this era) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Engine Mechanical: Cylinder head, block, pistons, connecting rods, crankshaft, camshafts, timing system (chain/gears), lubrication system, cooling system (radiator, water pump, thermostat) Engine Fuel Emissions: Fuel injection system (MPI), fuel pump, fuel filter, throttle body, intake manifold, exhaust system, evaporative emission control (EVAP), catalytic converter Engine Electrical: Ignition system (spark plugs, coils, distributorless ignition system - DIS for some V8s), starter motor, alternator, battery, engine control module (ECM) and sensors (crankshaft position, camshaft position, oxygen, MAF, MAP, TPS, IAT) Transmission Automatic: Disassembly, assembly, hydraulic control systems, torque converter, valve body, internal components, troubleshooting, overhaul procedures for 42RE, 46RE, 47RE Transmission Manual: Disassembly, assembly, clutch system, internal components, troubleshooting, overhaul procedures for NV3500, NV4500 Transfer Case: Service and overhaul for 2WD and 4WD transfer case units (e.g., NV241, NV243, NV244) Suspension Steering: Front and rear suspension (leaf springs, coil springs), shock absorbers, ball joints, tie rods, steering gear, power steering system, wheel alignment specifications Brakes: Front and rear brake systems (disc and drum), hydraulic components, ABS system (if equipped), parking brake, brake fluid specifications Body Exterior Interior: Doors, hood, tailgate, bumpers, interior trim, seats, glass, locks, hinges, body panel removal and installation HVAC: Heating, ventilation, and air conditioning system components, refrigerant, service procedures Electrical Accessories: Lighting, wipers, horn, power windows, power locks, mirrors, instrument cluster, infotainment system (basic) Wiring Diagrams: Comprehensive electrical schematics for all vehicle systems, including connector pinouts and wire colors Procedures Included Maintenance: Oil change, filter replacement, fluid checks and top-offs, spark plug replacement, air filter replacement, belt inspection and replacement, brake pad/shoe replacement, tire rotation Troubleshooting: Systematic diagnostic steps for common and complex issues, fault code interpretation (OBD-II), symptom-based troubleshooting charts Repair Overhaul: Step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation of all major vehicle systems Diagnostics: Component testing procedures, voltage/resistance measurements, use of scan tools, live data interpretation Specifications Tolerances: Torque values, clearances, fluid capacities, pressure specifications, alignment angles, diagnostic parameters Technical Depth Depth: Comprehensive, from routine maintenance to full engine and transmission rebuilds. Suitable for professional technicians and advanced DIYers. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text (typically, depending on PDF source quality) Printability: Printable pages Print Quality Image Resolution: High-resolution for clear diagrams and text (assumed for a quality PDF) Binding Type Binding: N/A (Digital PDF format) Paper Type Paper: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine 1 Displacement: 3.9L (239 ci) Engine 1 Configuration: OHV V6 Engine 1 Power Hp: Approx. 175-180 hp @ 4800 rpm Engine 1 Torque Lb-Ft: Approx. 230-235 lb-ft @ 3200 rpm Engine 2 Displacement: 5.2L (318 ci) Engine 2 Configuration: OHV V8 (Magnum) Engine 2 Power Hp: Approx. 220-230 hp @ 4400-4800 rpm Engine 2 Torque Lb-Ft: Approx. 295-300 lb-ft @ 3200-3600 rpm Engine 3 Displacement: 5.9L (360 ci) Engine 3 Configuration: OHV V8 (Magnum) Engine 3 Power Hp: Approx. 235-245 hp @ 4400-4800 rpm Engine 3 Torque Lb-Ft: Approx. 330-335 lb-ft @ 3200-3600 rpm Engine 4 Displacement: 5.9L (359 ci) Engine 4 Configuration: OHV I6 Turbo Diesel (Cummins ISB) Engine 4 Power Hp: Approx. 215-235 hp @ 2400-2700 rpm (depending on model year and tuning) Engine 4 Torque Lb-Ft: Approx. 420-460 lb-ft @ 1600 rpm (depending on model year and tuning) Performance Compression Ratio V8: 8.7:1 (typical for 5.2L/5.9L Magnum) Bore X Stroke V8: 5.2L: 3.91 x 3.57 in (99.3 x 90.7 mm); 5.9L: 4.02 x 3.57 in (102.1 x 90.7 mm) Fuel System Fuel Delivery: Multi-port Fuel Injection (MPI) Fuel Type: Unleaded gasoline (87 octane...

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Tipo: Truck

Proveedor:

SKU: 449190

Colecciones: ALL Dodge

Disponibilidad: En stock

Etiquetas: 1998 1999 2000 2001 Cars Dodge Misc Ram Truck

Variantes de producto

Descripción

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Ram Truck

Generation:

Second Generation (2nd Gen Ram 'Beast')

Production Years Covered:

1998, 1999, 2000, 2001

Codes

Chassis Code:

DN Platform

👋 Introduction

Market Position

Segment:

Full-size pickup truck

Target Audience:

Commercial users, fleet managers, tradespeople, towing/hauling enthusiasts, DIY mechanics

Competitive Analysis

Primary Competitors:

Ford F-Series, Chevrolet Silverado/GMC Sierra, Toyota Tundra (later in the period)

Key Features

Defining Characteristics:

Robust construction, strong towing and payload capacities, powerful Magnum V8 engines, available Cummins turbodiesel, distinctive '94-'01 'Big Rig' styling

Manual Value Proposition:

Essential resource for owners and technicians to maintain, diagnose, and repair the 2nd generation Dodge Ram, ensuring longevity and optimal performance.

📋 Manual Details

Coverage Areas

Engine Coverage:

3.9L V6 Magnum, 5.2L V8 Magnum, 5.9L V8 Magnum, 5.9L I6 Cummins Turbo Diesel

Transmission Coverage:

42RE Automatic, 46RE Automatic, 47RE Automatic, NV3500 Manual, NV4500 Manual

Body Style Coverage:

1500, 2500, 3500, Regular Cab, Club Cab (Extended Cab), Chassis Cab

Major Systems Coverage:

Engine Mechanical, Engine Fuel & Emissions, Engine Electrical, Automatic Transmission, Manual Transmission, Transfer Case, Drive Axles, Steering, Suspension, Brakes, Body & Trim, HVAC, Electrical System, Wiring Diagrams, Diagnostic Procedures

Page Count

Estimated Pages:

Over 2000 (typical for comprehensive workshop manuals of this era)

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

PDF (Digital Download)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Cylinder head, block, pistons, connecting rods, crankshaft, camshafts, timing system (chain/gears), lubrication system, cooling system (radiator, water pump, thermostat)

Engine Fuel Emissions:

Fuel injection system (MPI), fuel pump, fuel filter, throttle body, intake manifold, exhaust system, evaporative emission control (EVAP), catalytic converter

Engine Electrical:

Ignition system (spark plugs, coils, distributorless ignition system - DIS for some V8s), starter motor, alternator, battery, engine control module (ECM) and sensors (crankshaft position, camshaft position, oxygen, MAF, MAP, TPS, IAT)

Transmission Automatic:

Disassembly, assembly, hydraulic control systems, torque converter, valve body, internal components, troubleshooting, overhaul procedures for 42RE, 46RE, 47RE

Transmission Manual:

Disassembly, assembly, clutch system, internal components, troubleshooting, overhaul procedures for NV3500, NV4500

Transfer Case:

Service and overhaul for 2WD and 4WD transfer case units (e.g., NV241, NV243, NV244)

Suspension Steering:

Front and rear suspension (leaf springs, coil springs), shock absorbers, ball joints, tie rods, steering gear, power steering system, wheel alignment specifications

Brakes:

Front and rear brake systems (disc and drum), hydraulic components, ABS system (if equipped), parking brake, brake fluid specifications

Body Exterior Interior:

Doors, hood, tailgate, bumpers, interior trim, seats, glass, locks, hinges, body panel removal and installation

HVAC:

Heating, ventilation, and air conditioning system components, refrigerant, service procedures

Electrical Accessories:

Lighting, wipers, horn, power windows, power locks, mirrors, instrument cluster, infotainment system (basic)

Wiring Diagrams:

Comprehensive electrical schematics for all vehicle systems, including connector pinouts and wire colors

Procedures Included

Maintenance:

Oil change, filter replacement, fluid checks and top-offs, spark plug replacement, air filter replacement, belt inspection and replacement, brake pad/shoe replacement, tire rotation

Troubleshooting:

Systematic diagnostic steps for common and complex issues, fault code interpretation (OBD-II), symptom-based troubleshooting charts

Repair Overhaul:

Step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation of all major vehicle systems

Diagnostics:

Component testing procedures, voltage/resistance measurements, use of scan tools, live data interpretation

Specifications Tolerances:

Torque values, clearances, fluid capacities, pressure specifications, alignment angles, diagnostic parameters

Technical Depth

Depth:

Comprehensive, from routine maintenance to full engine and transmission rebuilds. Suitable for professional technicians and advanced DIYers.

📊 Manual Specifications

File Format

File Type:

Searchability:

Searchable text (typically, depending on PDF source quality)

Printability:

Printable pages

Print Quality

Image Resolution:

High-resolution for clear diagrams and text (assumed for a quality PDF)

Binding Type

Binding:

N/A (Digital PDF format)

Paper Type

Paper:

N/A (Digital PDF format)

⚙️ Engine Specifications

Primary Engine

Engine 1 Displacement:

3.9L (239 ci)

Engine 1 Configuration:

OHV V6

Engine 1 Power Hp:

Approx. 175-180 hp @ 4800 rpm

Engine 1 Torque Lb-Ft:

Approx. 230-235 lb-ft @ 3200 rpm

Engine 2 Displacement:

5.2L (318 ci)

Engine 2 Configuration:

OHV V8 (Magnum)

Engine 2 Power Hp:

Approx. 220-230 hp @ 4400-4800 rpm

Engine 2 Torque Lb-Ft:

Approx. 295-300 lb-ft @ 3200-3600 rpm

Engine 3 Displacement:

5.9L (360 ci)

Engine 3 Configuration:

OHV V8 (Magnum)

Engine 3 Power Hp:

Approx. 235-245 hp @ 4400-4800 rpm

Engine 3 Torque Lb-Ft:

Approx. 330-335 lb-ft @ 3200-3600 rpm

Engine 4 Displacement:

5.9L (359 ci)

Engine 4 Configuration:

OHV I6 Turbo Diesel (Cummins ISB)

Engine 4 Power Hp:

Approx. 215-235 hp @ 2400-2700 rpm (depending on model year and tuning)

Engine 4 Torque Lb-Ft:

Approx. 420-460 lb-ft @ 1600 rpm (depending on model year and tuning)

Performance

Compression Ratio V8:

8.7:1 (typical for 5.2L/5.9L Magnum)

Bore X Stroke V8:

5.2L: 3.91 x 3.57 in (99.3 x 90.7 mm); 5.9L: 4.02 x 3.57 in (102.1 x 90.7 mm)

Fuel System

Fuel Delivery:

Multi-port Fuel Injection (MPI)

Fuel Type:

Unleaded gasoline (87 octane recommended for V6/V8); Diesel fuel for Cummins

OBD Standard:

OBD-II compliant

🔧 Transmission

Standard

Transmission Manual Standard:

NV3500 5-speed manual (often standard on lower trims/engines)

Transmission Automatic Standard:

42RE 4-speed automatic (typically with 3.9L V6)

Transmission Automatic Standard 2:

46RE 4-speed automatic (typically with 5.2L V8)

Optional

Transmission Manual Optional:

NV4500 5-speed manual (heavy-duty, often with diesel)

Transmission Automatic Optional:

47RE 4-speed automatic (heavy-duty, often with 5.9L V8 and diesel)

Features

Overdrive:

All automatic transmissions feature overdrive (4th gear)

4Wd System:

Part-time 4WD systems available with various transfer cases (e.g., NV243 with electronic shift, NV244 with manual shift)

📐 Dimensions

Exterior

Wheelbase Regular Cab:

Approx. 118.7 inches

Wheelbase Club Cab:

Approx. 134.7 inches

Bed Lengths:

Standard 6.5 ft (short box), Optional 8.0 ft (long box)

Weights

Curb Weight Range:

Approx. 4,500 - 6,000 lbs (varies by configuration and engine)

Gvwr Range:

Approx. 6,000 - 10,000+ lbs (1500, 2500, 3500 series)

Towing Capacity Max:

Up to 13,000+ lbs (with proper configuration, typically diesel 3500)

Payload Capacity Max:

Up to 5,000+ lbs (with proper configuration)

🛡️ Safety Features

Ratings

NHTSA Rollover Resistance:

Four-star rating for most configurations (NHTSA, 1998-2001 testing)

Active Features

Anti-lock Braking System (ABS) available on all four wheels, standard on some later models or higher trims

Passive Features

Airbags:

Driver and passenger airbags standard

Seatbelts:

Three-point seatbelts for front occupants, lap belts for rear passengers

💡 Technology Features

Infotainment

Radio Options:

AM/FM radio with cassette player, optional CD player, basic speaker systems

Instrument Cluster:

Analog gauges with tachometer (on most V8/diesel), speedometer, fuel, temp, oil pressure, voltmeter

Driver Assistance

Cruise Control:

Standard on most trims

Tow Haul Mode:

Available on certain heavy-duty models with automatic transmissions

Connectivity

Aux Input:

Not standard; aftermarket solutions likely required

Bluetooth:

Not standard; aftermarket solutions likely required

🔧 Maintenance

Service Intervals

Oil Change Interval Gas:

Every 3,000-7,500 miles or 6-12 months, depending on driving conditions and oil type used (refer to manual for specific recommendations)

Oil Change Interval Diesel:

Every 7,500-15,000 miles or 12 months (depending on oil spec and usage)

Spark Plug Replacement V8:

Every 30,000-100,000 miles (depending on plug type: copper, platinum, iridium)

Transmission Fluid Change Auto:

Every 30,000-60,000 miles, depending on transmission type and towing/heavy use.

Transmission Fluid Change Manual:

Every 50,000-100,000 miles

Fluid Specifications

Engine Oil Type Gas:

API SN/SP, SAE 5W-30 or 10W-30 (check specific engine and climate recommendation in manual)

Engine Oil Type Diesel:

API CJ-4 or CK-4, SAE 15W-40 (for Cummins 5.9L)

Coolant Type:

Ethylene Glycol based, Mopar Antifreeze/Coolant (MS-9769) or equivalent

Brake Fluid Type:

DOT 3

Automatic Transmission Fluid Type:

ATF+4 (for 42RE, 46RE, 47RE) or equivalent (refer to manual for specific fluid types)

Power Steering Fluid:

ATF type fluid (check specific type in manual)

Known Issues

Common Gas Engine Problems:

Cracked exhaust manifolds (5.2L/5.9L Magnum), plenum gasket leaks, distributor issues, intermittent misfires

Common Diesel Engine Problems:

Lift pump failure, injection pump issues, exhaust manifold cracking (less common than gas), PTO cover leaks

Common Transmission Problems:

Overdrive clutch failure in 46RE/47RE, torque converter shudder, manual transmission bearing noise

Common Suspension Steering Problems:

Worn ball joints and tie rod ends, sagging front springs, steering box play

Common Electrical Problems:

Instrument cluster failure (especially odometer), power window motor issues, headlight switch problems

Common Body Problems:

Rust on rocker panels, cab corners, and wheel arches; interior trim wear and tear

📚 Vehicle History

Brand Heritage

Dodge Truck Legacy:

Dodge has a long history of producing robust and capable trucks, dating back to the 1930s. The 'Ram' nameplate was introduced in 1981.

Model Evolution

Second Gen Ram Introduction:

The second generation Ram ('94-'01) marked a significant redesign from the previous generation, featuring the distinctive 'big rig' styling and a completely new chassis and interior. The manual covers the later facelifted models of this generation.

Facelift Year:

Minor updates occurred in 1998 and 2000, including revised interiors, improved engines, and new features. This manual covers the post-1998 update models.

Production

Manufacturing Location:

Saltillo Truck Plant, Mexico; Warren Truck Assembly Plant, Michigan, USA

🏆 Awards & Recognition

Recognitions

Editorial Awards:

The 2nd Gen Ram received numerous accolades during its production run, often cited for its powertrain (especially the Cummins diesel) and robust chassis.

Cummins Reputation:

The 5.9L Cummins Turbo Diesel engine is legendary for its durability and torque, often outlasting the vehicles they are installed in, contributing to the Ram's strong resale value.

Ratings

User Satisfaction:

Generally high satisfaction among owners who value its workhorse capabilities and mechanical simplicity.