🏷️ Basic Information Identification Make: Aprilia Model: RSV Mille Model Variant: Standard Model Code: RSV Mille (M207) Generation Generation Identifier: First Generation Generation Years: 1998-2004 Codes Vin Code Region: 700 (Italy) 👋 Introduction Market Position Segment: Superbike / Sportbike Target Audience: Performance motorcycle enthusiasts and owners seeking in-depth maintenance and repair knowledge Competitive Analysis Key Competitors: Ducati 916/996, Honda RC51, Suzuki GSX-R1000, Yamaha YZF-R1 Key Features Motorcycle Character: Known for its powerful V-twin engine, sharp handling, and distinctive Italian styling Manual Value Proposition: Essential resource for maintaining peak performance and addressing potential issues on a complex Italian sportbike 📋 Manual Details Coverage Areas Applicable Years: 1998, 1999, 2000, 2001, 2002, 2003, 2004 Engine Coverage: All RSV Mille engine variants from 1998-2004 Chassis Coverage: Frame, suspension, brakes, wheels, bodywork Electrical Coverage: Wiring diagrams, ignition, lighting, instrumentation Page Count Estimated Pages: 600+ Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine disassembly, assembly, valve adjustment, piston/cylinder inspection, crankshaft and connecting rod service, timing chain and tensioner replacement Engine Fuel System: Fuel injection system diagnosis and repair, throttle body service, fuel pump testing, injector cleaning and testing Cooling System: Radiator service, thermostat replacement, water pump inspection, coolant flushing and filling Ignition System: Spark plug replacement, ignition coil testing, ECU diagnosis Transmission: Clutch inspection and replacement, gearbox disassembly and assembly, shift mechanism adjustment, transmission fluid service Suspension System: Front fork overhaul (seals, oil, springs), rear shock absorber service and adjustment, linkage maintenance Braking System: Brake pad replacement, caliper service, brake line inspection, master cylinder overhaul, bleeding procedures, ABS system diagnosis (if applicable) Electrical System: Battery maintenance, starter motor testing, alternator service, lighting system troubleshooting, wiring harness repair, fault code diagnosis Exhaust System: Muffler and header pipe inspection, gasket replacement Bodywork And Frame: Fairing removal and installation, seat removal, fuel tank removal and installation, frame inspection Wheels And Tires: Tire pressure checks, wheel bearing replacement, rim inspection Procedures Included Routine Maintenance: Oil and filter changes, air filter replacement, chain lubrication and adjustment, brake fluid changes, coolant changes, spark plug replacement Troubleshooting: Diagnostic procedures for common starting, running, and electrical issues with symptom-based guides Component Overhaul: Detailed step-by-step instructions for complete disassembly and reassembly of major components like engine, gearbox, and suspension forks Adjustments: Carburetor synchronization (if applicable, though Mille is FI), throttle cable adjustment, clutch lever free play adjustment Wiring Diagrams: Comprehensive electrical schematics for all systems, including lighting, ignition, and instrumentation, with component identification Torque Specifications: All critical bolt and nut torque values for engine, chassis, and suspension components Technical Depth Depth: Comprehensive factory-level repair and diagnostic information, suitable for professional mechanics and advanced DIY enthusiasts Diagnostic Capabilities: Includes diagnostic procedures for EFI system faults, electrical system issues, and mechanical component failures Rebuild Procedures: Full engine rebuild procedures, including crankshaft, con-rod, piston, and cylinder head services 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content for quick information retrieval Printability: Printable pages for convenient workshop use Print Quality Image Resolution: High-resolution images and diagrams for clarity Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: V-Twin, Four-stroke, Liquid-cooled, DOHC Displacement: 998 cc (998cm³) Bore X Stroke: 97 mm x 67.5 mm Compression Ratio: 11.4:1 Valve Train: 4 valves per cylinder, Desmodromic valve actuation (later models may have conventional cams, confirm with manual) Power Delivery: Strong mid-range torque and top-end power typical of a large V-twin sportbike Performance Horsepower: Approx. 130-137 hp (96-101 kW) @ 9,500 rpm Torque: Approx. 100-105 Nm (74-77 lb-ft) @ 7,500 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) - Weber Marelli system (typical) Fuel Type: Unleaded Premium (95-98 RON) Throttle Body Size: 54 mm 🔧 Transmission Standard Transmission Type: 6-speed sequential Clutch Type: Hydraulically operated, Wet multi-plate Optional Optional Transmissions: N/A Features Gear Ratios: Specific gear ratios detailed in the manual Final Drive: Chain drive Transmission Fluid Type: Manual specifies specific API GL-4 or GL-5 gear oil 📐 Dimensions Exterior Length: Approx. 2030 mm (80 inches) Width: Approx. 720 mm (28 inches) (excluding mirrors) Height: Approx. 1150 mm (45 inches) (to top of windscreen) Wheelbase: Approx. 1410 mm (55.5 inches) Weights Dry Weight: Approx. 192 kg (423 lbs) Wet Weight: Approx. 207 kg (456 lbs) (fully fueled) Fuel Capacity: 21 liters (5.5 US gallons) 🛡️ Safety Features Ratings Safety Ratings: Motorcycles are not typically rated by NHTSA/Euro NCAP. Safety primarily derived from rider skill and active safety features. Active Features Braking System: Powerful radial-mount Brembo calipers, large diameter discs. Some later models may have had optional ABS, but not standard on early models. Handling: Sport-tuned suspension and chassis geometry designed for high-speed stability and cornering prowess Passive Features Frame Construction: Aluminum twin-spar frame for rigidity and light weight Lighting: Dual Halogen headlights, LED...