Husqvarna WRE 125 SM 125 1998 WSM Service Manual Repair
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This manual covers the WRE 125 SM, a versatile supermoto-styled motorcycle produced in 1998. Known for its lightweight chassis, potent 125cc two-stroke engine, and distinctive streetfighter aesthetic, the WRE 125 SM was designed for riders seeking an agile and engaging machine for both on-road and light off-road use. It competed effectively in the supermoto segment, offering a blend of off-road heritage and street performance. The motorcycle features robust disc brakes, street-oriented tires, and long-travel suspension adapted for supermoto riding, embodying a reputation for capable and durable off-road machines. This comprehensive service manual provides in-depth coverage for all aspects of the WRE 125 SM. It details routine maintenance procedures, troubleshooting guidance for common issues, and step-by-step repair instructions for the engine, transmission, electrical systems, brakes, and suspension. The manual includes essential technical specifications, wiring diagrams, and assembly/disassembly procedures, making it an invaluable resource for owners, mechanics, and technicians. Its purpose is to empower users with the knowledge required to effectively maintain, service, and repair the motorcycle, ensuring optimal performance and longevity. 🏷️ Basic Information Identification Make: Husqvarna Model: WRE 125 SM Year: 1998 Codes Chassis Code: WRE 125 SM (Specific code not provided in product info, but typically 4-5 alphanumeric characters) Engine Code: Likely a variant of the Rotax 125cc 2-stroke engine used by Husqvarna in this era. Specific code not provided in product info. 👋 Introduction Market Position Market Position: The Husqvarna WRE 125 SM was a popular supermoto-styled off-road motorcycle, appealing to riders seeking a versatile machine for both on-road and light off-road use, often favored by younger riders or those looking for an accessible entry into the supermoto segment. Competitive Analysis Competitive Analysis: Competed against other 125cc two-stroke supermotos and enduro bikes adapted for street use from manufacturers like KTM, Yamaha (DT series), and Aprilia. Key Features Key Features: Lightweight chassis, potent 125cc two-stroke engine, long-travel suspension adapted for supermoto use, capable braking system, and a distinctive streetfighter aesthetic. Manual Value Proposition Manual Value Proposition: Enables owners to perform a wide range of maintenance and repair tasks, saving money on labor costs and empowering them to understand and maintain their motorcycle effectively. The step-by-step instructions and visual aids make complex procedures more accessible. 📋 Manual Details Coverage Areas Coverage Areas: All areas of repair, routine maintenance, electrical systems, wiring diagrams, engine, chassis, suspension, brakes, bodywork, and troubleshooting. Page Count Page Count: Not explicitly stated, but described as 'full professional quality in depth' and 'complete'. Manual Type Manual Type: WSM Service Manual, Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Detailed engine overhaul, including cylinder, piston, crankshaft, connecting rod, bearings, seals, and cooling system (if applicable). Carburetor adjustment and repair. Exhaust system. Transmission: Gearbox inspection, maintenance, and repair. Clutch assembly, operation, and adjustment. Shift mechanism. Electrical: Wiring diagrams for all circuits, ignition system, lighting, charging system, starter motor (if applicable), switches, and controls. Brakes: Front and rear brake system servicing, including hydraulic components, pads, discs, and bleeding procedures. Master cylinder and caliper overhaul. Suspension: Front fork servicing, including oil changes, seal replacement, and spring inspection. Rear shock absorber maintenance and adjustment. Chassis And Bodywork: Frame inspection, steering head bearing maintenance, wheel and tire service, chain and sprocket maintenance, body panel removal and installation, seat, handlebars, and footpegs. Procedures Included Maintenance: Routine maintenance tasks such as oil changes, filter replacement, chain lubrication, spark plug inspection, air filter cleaning/replacement, and general inspections. Troubleshooting: Diagnostic procedures for common problems and faults, including symptom-based troubleshooting guides. Repair: Step-by-step repair instructions for all major and minor components of the motorcycle. Diagnostics: Identification of potential issues through visual inspection and systematic checks. Assembly Disassembly: Detailed instructions for safely disassembling and reassembling all motorcycle systems. Technical Depth Technical Depth: Comprehensive, from basic adjustments to complete engine rebuilds and electrical system diagnostics. Includes detailed torque specifications and clearances. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: Full printable quality, allowing users to print specific pages or the entire manual. Binding Type Binding Type: Digital download (PDF), no physical binding. Paper Type Paper Type: N/A (Digital) Software Requirements Software Requirements: Adobe PDF Reader Compatibility Compatibility: All Versions of Windows & Mac Delivery Method Delivery Method: Instant Download ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 2-stroke, single-cylinder Displacement: 125 cc Bore X Stroke: Typically around 54 mm x 54.5 mm for 125cc Rotax engines of this era. Specific figures may vary slightly. Compression Ratio: Likely in the range of 8.0:1 to 9.5:1, depending on specific tuning. The manual would provide the exact specification. Performance Horsepower: Estimates vary, but typically in the range of 25-35 hp for a 125cc two-stroke enduro/supermoto in this period. The manual would provide the official figure. Torque: Specific torque figures are not provided, but generally characterized by strong mid-range power delivery typical of...
This manual covers the WRE 125 SM, a versatile supermoto-styled motorcycle produced in 1998. Known for its lightweight chassis, potent 125cc two-stroke engine, and distinctive streetfighter aesthetic, the WRE 125 SM was designed for riders seeking an agile and engaging machine for both on-road and light off-road use. It competed effectively in the supermoto segment, offering a blend of off-road heritage and street performance. The motorcycle features robust disc brakes, street-oriented tires, and long-travel suspension adapted for supermoto riding, embodying a reputation for capable and durable off-road machines.
This comprehensive service manual provides in-depth coverage for all aspects of the WRE 125 SM. It details routine maintenance procedures, troubleshooting guidance for common issues, and step-by-step repair instructions for the engine, transmission, electrical systems, brakes, and suspension. The manual includes essential technical specifications, wiring diagrams, and assembly/disassembly procedures, making it an invaluable resource for owners, mechanics, and technicians. Its purpose is to empower users with the knowledge required to effectively maintain, service, and repair the motorcycle, ensuring optimal performance and longevity.
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
WRE 125 SM
Year:
1998
Codes
Chassis Code:
WRE 125 SM (Specific code not provided in product info, but typically 4-5 alphanumeric characters)
Engine Code:
Likely a variant of the Rotax 125cc 2-stroke engine used by Husqvarna in this era. Specific code not provided in product info.
👋 Introduction
Market Position
Market Position:
The Husqvarna WRE 125 SM was a popular supermoto-styled off-road motorcycle, appealing to riders seeking a versatile machine for both on-road and light off-road use, often favored by younger riders or those looking for an accessible entry into the supermoto segment.
Competitive Analysis
Competitive Analysis:
Competed against other 125cc two-stroke supermotos and enduro bikes adapted for street use from manufacturers like KTM, Yamaha (DT series), and Aprilia.
Key Features
Key Features:
Lightweight chassis, potent 125cc two-stroke engine, long-travel suspension adapted for supermoto use, capable braking system, and a distinctive streetfighter aesthetic.
Manual Value Proposition
Manual Value Proposition:
Enables owners to perform a wide range of maintenance and repair tasks, saving money on labor costs and empowering them to understand and maintain their motorcycle effectively. The step-by-step instructions and visual aids make complex procedures more accessible.
📋 Manual Details
Coverage Areas
Coverage Areas:
All areas of repair, routine maintenance, electrical systems, wiring diagrams, engine, chassis, suspension, brakes, bodywork, and troubleshooting.
Page Count
Page Count:
Not explicitly stated, but described as 'full professional quality in depth' and 'complete'.
Manual Type
Manual Type:
WSM Service Manual, Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Detailed engine overhaul, including cylinder, piston, crankshaft, connecting rod, bearings, seals, and cooling system (if applicable). Carburetor adjustment and repair. Exhaust system.
Transmission:
Gearbox inspection, maintenance, and repair. Clutch assembly, operation, and adjustment. Shift mechanism.
Electrical:
Wiring diagrams for all circuits, ignition system, lighting, charging system, starter motor (if applicable), switches, and controls.
Brakes:
Front and rear brake system servicing, including hydraulic components, pads, discs, and bleeding procedures. Master cylinder and caliper overhaul.
Suspension:
Front fork servicing, including oil changes, seal replacement, and spring inspection. Rear shock absorber maintenance and adjustment.
Chassis And Bodywork:
Frame inspection, steering head bearing maintenance, wheel and tire service, chain and sprocket maintenance, body panel removal and installation, seat, handlebars, and footpegs.
Procedures Included
Maintenance:
Routine maintenance tasks such as oil changes, filter replacement, chain lubrication, spark plug inspection, air filter cleaning/replacement, and general inspections.
Troubleshooting:
Diagnostic procedures for common problems and faults, including symptom-based troubleshooting guides.
Repair:
Step-by-step repair instructions for all major and minor components of the motorcycle.
Diagnostics:
Identification of potential issues through visual inspection and systematic checks.
Assembly Disassembly:
Detailed instructions for safely disassembling and reassembling all motorcycle systems.
Technical Depth
Technical Depth:
Comprehensive, from basic adjustments to complete engine rebuilds and electrical system diagnostics. Includes detailed torque specifications and clearances.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
Full printable quality, allowing users to print specific pages or the entire manual.
Binding Type
Binding Type:
Digital download (PDF), no physical binding.
Paper Type
Paper Type:
N/A (Digital)
Software Requirements
Software Requirements:
Adobe PDF Reader
Compatibility
Compatibility:
All Versions of Windows & Mac
Delivery Method
Delivery Method:
Instant Download
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 2-stroke, single-cylinder
Displacement:
125 cc
Bore X Stroke:
Typically around 54 mm x 54.5 mm for 125cc Rotax engines of this era. Specific figures may vary slightly.
Compression Ratio:
Likely in the range of 8.0:1 to 9.5:1, depending on specific tuning. The manual would provide the exact specification.
Performance
Horsepower:
Estimates vary, but typically in the range of 25-35 hp for a 125cc two-stroke enduro/supermoto in this period. The manual would provide the official figure.
Torque:
Specific torque figures are not provided, but generally characterized by strong mid-range power delivery typical of two-stroke engines. The manual would detail this.
Fuel System
Carburetor:
Likely a Mikuni TM-series carburetor, such as a 34mm or 36mm. The manual will specify the exact model and jetting.
Fuel Type:
Unleaded gasoline, typically with a minimum octane rating of 95 RON. Requires 2-stroke oil pre-mix.
Oil Mixture:
Pre-mix ratio, likely 1:30 or 1:40 (fuel to oil), with a high-quality 2-stroke oil. The manual will specify the correct ratio and oil type.
Cooling System
Cooling System:
Liquid-cooled with a radiator and fan (if equipped). Manual will detail coolant type and capacity.
🔧 Transmission
Standard
Transmission Type:
6-speed manual transmission
Clutch Type:
Wet, multi-plate clutch
Gear Ratios:
Specific gear ratios are not provided, but the manual will detail each ratio for optimal performance.
Final Drive:
Chain drive. The manual will provide specifications for chain slack and lubrication.
Features
Clutch Adjustment:
The manual will detail lever free play adjustment and cable maintenance.
📐 Dimensions
Exterior
Length:
Not provided in product information, but typical for a 125cc supermoto.
Width:
Not provided in product information.
Height:
Not provided in product information.
Weights
Dry Weight:
Likely around 100-110 kg dry. The manual will provide the exact figure.
Fuel Capacity:
Likely around 8-10 liters. The manual will specify the tank capacity.
Wheelbase:
Not provided, but typically in the range of 1350-1450 mm for this class.
🛡️ Safety Features
Ratings
Safety Ratings:
Motorcycle safety is typically assessed through rider skill and adherence to road laws. The manual provides information crucial for safe operation and maintenance.
Active Features
Brakes:
Disc brakes front and rear for effective stopping power.
Tires:
Street-oriented tires for grip on paved surfaces. Manual provides tire pressure specifications.
Passive Features
Lighting:
Headlight, taillight, brake lights, and turn signals for visibility.
Ergonomics:
Handlebar and seating position designed for control and rider comfort.
💡 Technology Features
Infotainment
Infotainment System:
Basic instrumentation including speedometer, odometer, and indicator lights. No advanced infotainment features expected for this model year.
Driver Assistance
Driver Assistance Features:
None
Connectivity
Connectivity Options:
None
🔧 Maintenance
Service Intervals
Oil Change:
The manual will specify intervals for engine oil changes (if applicable, depending on gearbox oil type) and chain lubrication. Typical for a 2-stroke would be more frequent chain checks and lubrication.
Spark Plug Inspection:
Regular inspection and cleaning/replacement of the spark plug. The manual will recommend intervals and the correct spark plug part number.
Air Filter Maintenance:
Cleaning or replacement of the air filter at recommended intervals, especially crucial for 2-stroke engines. The manual will provide specifications.
Brake Pad Inspection:
Regular inspection of brake pad wear. The manual will provide wear limits and part numbers.
Fluid Specifications
Engine Oil:
Specific 2-stroke engine oil type and pre-mix ratio would be detailed in the manual. High-quality JASO FD or API TC rated oil is recommended.
Coolant:
If liquid-cooled, the manual will specify coolant type and mixture ratio (e.g., 50/50 ethylene glycol and distilled water).
Brake Fluid:
DOT 3 or DOT 4 brake fluid is typically used. The manual will specify the correct type and replacement interval.
Known Issues
Known Issues:
Common issues for 125cc two-strokes of this era can include carbon buildup in the exhaust and cylinder, carburetor jetting sensitivity, and wear on the clutch and transmission components due to aggressive riding. The manual provides solutions and preventative maintenance.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Husqvarna Motorcycles has a long and rich history, originating in Sweden in 1903. It is renowned for its off-road prowess, particularly in motocross and enduro racing, before expanding into street-legal models like the WRE series.
Model Evolution
Model Evolution:
The WRE 125 SM represents Husqvarna's venture into the supermoto segment, adapting their off-road chassis and engines for street use with larger wheels, different suspension tuning, and road tires. This model year (1998) falls within a period where Husqvarna was developing its dual-sport and supermoto offerings.
Production
Production Period:
1990s to early 2000s for the 125cc WRE series. Specific production numbers are not readily available.
🏆 Awards & Recognition
Recognitions
Recognitions:
Specific awards for the 1998 WRE 125 SM are not widely documented in general automotive press, but Husqvarna models of this era were generally well-regarded within the off-road and supermoto communities for their performance and handling.
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