Aprilia RSV Mille 956X 1999-2000 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Aprilia Model: RSV Mille Model Designation: RSV Mille R / RSV Mille SP Engine Code: 956X (Rotax V990 V-twin) Generation Generation Identifier: First Generation (SL1000) Codes Chassis Codes: RP / RPV 👋 Introduction Market Position Motorcycle Segment: Superbike / Sportbike Target Audience: Performance motorcycle enthusiasts, track day riders, and professional motorcycle mechanics. Competitive Analysis Key Competitors Era: Ducati 916/996, Honda RC51, Yamaha R1, Suzuki GSX-R750/1000, Kawasaki ZX-9R. Key Features Performance Focus: Renowned for its potent V-twin engine and track-bred chassis, offering a raw and engaging riding experience. Premium Components: Often featured high-spec components like Öhlins suspension and Brembo brakes as standard or optional. Manual Value Proposition: Essential resource for maintaining the performance and longevity of this iconic Italian superbike. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive service and repair for Aprilia RSV Mille 956X models. Specific Models Covered: Aprilia RSV Mille 956X, RSV Mille R, RSV Mille SP Model Years Covered: 1999, 2000 Page Count Estimated Page Count: 500-700 pages (typical for this era's factory service manuals) Manual Type Manual Type: Factory Service Repair Manual (FSM) Language Language: English Format Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine disassembly, assembly, inspection, torque specifications, valve clearances, piston/cylinder details, crankshaft, connecting rods. Engine Fuel System: Carburetor overhaul (Keihin CVK), fuel pump, fuel lines, fuel tank maintenance. Engine Ignition System: ECU mapping, spark plug specifications, ignition timing, stator/rotor inspection. Cooling System: Radiator, fan, thermostat, coolant types and capacities, bleeding procedures. Exhaust System: Exhaust manifold, mufflers, emissions components (where applicable). Transmission Drivetrain: Clutch operation, gear shifting mechanisms, chain/sprocket inspection and maintenance. Suspension Front: Öhlins or Showa fork service, damping adjustments, spring rates, fork seal replacement, steering head bearing service. Suspension Rear: Monoshock absorber service (Öhlins), linkage lubrication and inspection, swingarm bearings. Brakes Front: Brembo caliper service, brake pad replacement, rotor inspection, master cylinder overhaul, fluid type and bleeding. Brakes Rear: Brembo caliper service, brake pad replacement, rotor inspection, master cylinder overhaul, fluid type and bleeding. Wheels Tires: Wheel bearing maintenance, tire pressure recommendations, wheel alignment checks. Electrical System: Wiring diagrams, battery maintenance, charging system (alternator/regulator), starter motor, lighting, fuses, relays. Instrumentation Controls: Dashboard component troubleshooting, switchgear operation, throttle/clutch cable adjustments. Bodywork Frame: Fairing removal and installation, frame inspection, seat and tank mounting. Procedures Included Routine Maintenance: Oil and filter changes, spark plug replacement, air filter cleaning/replacement, chain adjustment, brake fluid flush. Troubleshooting Diagnostics: Systematic diagnosis of common faults, fault code interpretation (if applicable to era), electrical system troubleshooting charts. Major Repairs: Engine rebuilds, transmission overhauls, suspension component replacement, brake system overhauls. Component Overhaul: Detailed steps for rebuilding carburetors, calipers, master cylinders, and suspension units. Electrical Diagnostics: Wiring diagram interpretation, continuity testing, voltage drop testing. Technical Depth Depth Level: In-depth, professional-grade diagnostic and repair information suitable for experienced technicians. Diagnostic Tools: Information on required special tools, torque wrenches, multimeters, and diagnostic aids. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text (OCR processed for efficient information retrieval) Print Quality Image Resolution: High-resolution images and diagrams for clarity. Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, V-twin (90-degree) Displacement: 998 cc (996 cc for some variants) Bore X Stroke: 97 mm x 68 mm Valvetrain: DOHC, 4 valves per cylinder Cooling System: Liquid-cooled Compression Ratio: 10.8:1 (typical) Performance Horsepower: Approx. 130-135 hp @ 9,500 rpm Torque: Approx. 97-100 Nm @ 7,500 rpm Fuel System Fuel Delivery: Dual Keihin CVK 40 carburetors Fuel Type: Unleaded gasoline, 95-98 RON Fuel Tank Capacity: Approx. 21 liters 🔧 Transmission Standard Transmission Type: 6-speed sequential manual Clutch: Wet multi-plate, hydraulic actuation Final Drive: Chain drive Features Gear Ratios: Specific ratios detailed in manual. Transmission Fluid Type: Motorcycle-specific gear oil (e.g., SAE 80W-90 GL-5) 📐 Dimensions Exterior Length: Approx. 2040 mm Width: Approx. 720 mm (at handlebars) Height: Approx. 1140 mm (at seat) Wheelbase: Approx. 1410 mm Weights Dry Weight: Approx. 185 kg Wet Weight: Approx. 205 kg (fully fueled) Payload Capacity: N/A (Sportbike design) 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Motorcycle safety ratings not standardized in the same way as cars) Active Features Braking System: Dual 320mm discs with 4-piston Brembo calipers (front), 220mm disc with 2-piston Brembo caliper (rear). Suspension Handling: High-quality, adjustable suspension (Öhlins/Showa) contributes to stability and control. Passive Features Frame Design: Aluminum twin-spar frame for rigidity and rider feedback. Lighting: Dual halogen headlights, LED tail light. 💡 Technology Features Infotainment Infotainment System: N/A (Designed for pure performance, not infotainment). Driver Assistance Traction Control: No factory-fitted traction control system on these early models. ABS: No factory-fitted ABS on these early models. Connectivity Connectivity Features: N/A 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 - 7,500 km or annually, whichever comes first (refer to manual for specific recommendations). Valve Clearance...