1999-2000 Rover 200 Master Workshop Repair Manual

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🏷️ Basic Information Identification Make: Rover Model: 200 Year: 1999-2000 Codes Chassis Code: R8 👋 Introduction Market Position Segment: Compact/Small Family Car Target Audience: Affordable motoring, first-time car buyers, small families Competitive Analysis Key Competitors: Ford Escort, Volkswagen Golf, Vauxhall Astra, Peugeot 306, Fiat Bravo Key Features Unique Selling Points: Known for refined handling and engine performance (especially K-Series), good interior space for its class, strong safety reputation for the era. Body Styles: 3-door hatchback, 5-door hatchback, 4-door saloon, 2-door convertible (Rover 200 Coupé, though this manual primarily focuses on the 200 hatchback/saloon). 📋 Manual Details Coverage Areas Countries Of Sale: Primarily UK and Europe Page Count Estimated Pages: 500+ Manual Type Type: Workshop Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: All variants including K-Series Petrol (1.4L, 1.6L, 1.8L) and L-Series Diesel (2.0L) Transmission: Manual (PG1) and Automatic Gearboxes Suspension: Front MacPherson struts, Rear torsion beam axle Brakes: Front ventilated discs, Rear solid discs (or drums on some early models), ABS system Electrical: Wiring diagrams, ECU diagnosis, lighting, ignition, starting, charging systems Bodywork: Body panel repair, trim, glass replacement, structural information Cooling System: Radiator, water pump, thermostat, hoses, fan operation Fuel System: Fuel pump, injectors, fuel filter, evaporative emissions control Exhaust System: Catalytic converter, mufflers, pipework Steering: Power steering system, steering rack, column Climate Control: HVAC system, A/C refrigerant, heater core, blower motor Safety Systems: Airbag system diagnosis and replacement procedures Procedures Included Maintenance: Oil changes, filter replacements, spark plug service, timing belt replacement (K-Series) Troubleshooting: Diagnostic fault codes, symptom-based troubleshooting guides Repair: Engine rebuild, transmission overhaul, brake caliper replacement, suspension component renewal Installation: Component replacement, sensor fitting, accessory installation Torque Specifications: Detailed torque values for all critical fasteners Special Tools: Identification and usage of specialized tools for specific repairs Technical Depth Depth:...

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Tipo: Car

Proveedor:

SKU: 549723

Colecciones: ALL Rover

Disponibilidad: 99999 En stock

Etiquetas: 100 Series 1999 200 2000 Car Cars Rover

Variantes de producto

Descripción

🏷️ Basic Information

Identification

Make:

Rover

Model:

Year:

1999-2000

Codes

Chassis Code:

👋 Introduction

Market Position

Segment:

Compact/Small Family Car

Target Audience:

Affordable motoring, first-time car buyers, small families

Competitive Analysis

Key Competitors:

Ford Escort, Volkswagen Golf, Vauxhall Astra, Peugeot 306, Fiat Bravo

Key Features

Unique Selling Points:

Known for refined handling and engine performance (especially K-Series), good interior space for its class, strong safety reputation for the era.

Body Styles:

3-door hatchback, 5-door hatchback, 4-door saloon, 2-door convertible (Rover 200 Coupé, though this manual primarily focuses on the 200 hatchback/saloon).

📋 Manual Details

Coverage Areas

Countries Of Sale:

Primarily UK and Europe

Page Count

Estimated Pages:

Manual Type

Type:

Workshop Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine:

All variants including K-Series Petrol (1.4L, 1.6L, 1.8L) and L-Series Diesel (2.0L)

Transmission:

Manual (PG1) and Automatic Gearboxes

Suspension:

Front MacPherson struts, Rear torsion beam axle

Brakes:

Front ventilated discs, Rear solid discs (or drums on some early models), ABS system

Electrical:

Wiring diagrams, ECU diagnosis, lighting, ignition, starting, charging systems

Bodywork:

Body panel repair, trim, glass replacement, structural information

Cooling System:

Radiator, water pump, thermostat, hoses, fan operation

Fuel System:

Fuel pump, injectors, fuel filter, evaporative emissions control

Exhaust System:

Catalytic converter, mufflers, pipework

Steering:

Power steering system, steering rack, column

Climate Control:

HVAC system, A/C refrigerant, heater core, blower motor

Safety Systems:

Airbag system diagnosis and replacement procedures

Procedures Included

Maintenance:

Oil changes, filter replacements, spark plug service, timing belt replacement (K-Series)

Troubleshooting:

Diagnostic fault codes, symptom-based troubleshooting guides

Repair:

Engine rebuild, transmission overhaul, brake caliper replacement, suspension component renewal

Installation:

Component replacement, sensor fitting, accessory installation

Torque Specifications:

Detailed torque values for all critical fasteners

Special Tools:

Identification and usage of specialized tools for specific repairs

Technical Depth

Depth:

Comprehensive, covering from routine maintenance to major component overhaul and diagnostics

📊 Manual Specifications

File Format

Quality:

High-resolution, searchable PDF

Print Quality

Printability:

Printable pages for physical use in a workshop environment

Binding Type

Digital Binding:

N/A (Digital PDF)

Paper Type

Digital Paper Type:

N/A (Digital PDF)

Compatibility

Operating Systems:

Compatible with Windows, macOS, Linux

Requirements

Software:

Adobe Acrobat Reader (or compatible PDF viewer)

Access

Download Method:

Instant high-speed download

Navigation

Ease Of Use:

Easy to understand and navigate with clear sections and a searchable index

⚙️ Engine Specifications

Primary Engine

Engine Code Petrol:

K-Series (e.g., KV6 for V6 variants, though less common in 1999-2000 200 series which typically used 4-cylinder K-series like K16, K14)

Engine Code Diesel:

L-Series (e.g., 20T2R)

Performance

1.4L Horsepower:

Approx. 75-105 PS (depending on variant)

1.6L Horsepower:

Approx. 105-110 PS

1.8L Horsepower:

Approx. 120 PS (VVC variants could reach higher)

2.0L Diesel Horsepower:

Approx. 86 PS

Fuel System

Injection Type:

Multi-point fuel injection (MPI)

Fuel Type:

Unleaded Petrol (RON 95 or 98), Diesel

Timing Belt

K Series Timing Belt Interval:

Recommended every 60,000 miles or 5 years (critical for K-Series)

🔧 Transmission

Standard

Manual Transmission:

PG1 5-speed manual gearbox

Optional

Automatic Transmission:

4-speed automatic (often Jatco or ZF derivatives)

Features

Clutch Type:

Hydraulically operated single dry plate clutch

Fluid Spec

Manual Gearbox Oil:

MTF 94 (or equivalent GL-4 75W-80/85W-90) - consult manual for exact spec

Automatic Gearbox Fluid:

Dexron III (or equivalent ATF)

📐 Dimensions

Exterior

Length Hatchback:

Approx. 3930 mm

Width Hatchback:

Approx. 1690 mm

Height Hatchback:

Approx. 1380 mm

Weights

Kerb Weight Start:

Approx. 1050 kg (depending on engine and equipment)

Wheels

Wheel Bolt Pattern:

4x100

Offset Et:

ET 35-40

Tyres

Standard Tyre Size:

175/65 R14, 185/55 R15 (depending on trim level)

🛡️ Safety Features

Ratings

Euro Ncap Rating:

Not specifically rated under Euro NCAP's modern system, but considered reasonably safe for its era.

Active Features

Optional on many models, standard on higher trims and later production

Passive Features

Airbags:

Driver airbag standard, passenger airbag optional on some models.

Seatbelts:

Pyrotechnic pre-tensioners for front seatbelts on some variants.

💡 Technology Features

Infotainment

Audio System:

Factory fitted radio/cassette player or optional CD player, typically with 4 or 6 speakers.

Dashboard Controls:

Basic dashboard layout with manual climate controls, analogue gauges.

Driver Assistance

Cruise Control:

Available as an option on higher trim levels

Connectivity

Phone Integration:

None (pre-Bluetooth era)

🔧 Maintenance

Service Intervals

Oil Change Interval Petrol:

Every 10,000 miles or 12 months (whichever comes first)

Oil Change Interval Diesel:

Every 6,000 miles or 12 months

Air Filter Replacement:

Every 12,000 miles or 12 months

Fuel Filter Replacement Petrol:

Every 20,000 miles or 24 months

Fuel Filter Replacement Diesel:

Every 18,000 miles or 24 months

Fluid Specifications

Engine Oil Grade:

10W-40 or 10W-50 API SG/SH (Consult manual for specific K-series recommendations regarding HGF)

Coolant Type:

OAT (Organic Acid Technology) or HOAT antifreeze/coolant (Green or Orange coloured depending on formulation - critical for K-series head gasket health)

Known Issues

K Series Head Gasket:

Notorious for potential head gasket failure (HGF) due to early design of the engine and coolant management. The manual will detail the correct procedures for prevention and repair.

Rust Corrosion:

Common rust points include wheel arches, sills, and rear screen surround, typical for vehicles of this era. Manual may offer guidance on inspection and minor repair.

Electrical Gremlins:

Can suffer from intermittent electrical issues, particularly with door locks, central locking, and instrument cluster lights. Wiring diagrams are crucial.

📚 Vehicle History

Brand Heritage

Manufacturer:

Rover Group (British Leyland heritage), later owned by BMW.

Model Evolution

Generation Name:

Rover 200 Series (Third Generation, often referred to as the 'R8' platform, though the 1999-2000 models are part of the second iteration of this generation, sharing a platform with the Honda Civic).

Production

Production Years:

1989-1999 (for the R8 generation, the 1999-2000 models are essentially facelifted versions leading into the Rover 25).

Manufacturing Location

Primary Plant:

Longbridge, Birmingham, UK

🏆 Awards & Recognition

Recognitions

Model Awards:

While the Rover 200 itself didn't win major individual awards, it was part of a lineage that offered good value and a comfortable ride, often praised for its handling characteristics by motoring journalists of the time.