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Mitsubishi Lancer Evo 6 1999-2001 Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution VI (Evo 6) Year: 1999-2001 Codes Chassis Code: CP9A 👋 Introduction Market Position Target Audience: Do-it-yourselfers (DIY) and experienced mechanics seeking detailed repair and maintenance information for their Mitsubishi Lancer Evo 6. Segment: Performance Sedan / Rally Homologation Special. Competitive Analysis Advantages Over Print: More affordable and convenient than traditional paper manuals; accessible on multiple devices; searchable text. Competitors: Subaru Impreza WRX STI, Ford Escort Cosworth, Audi S3 (8L). Key Features Accessibility: Accessible on desktop PCs, laptops, smartphones, and tablets via web browser or PDF reader. Cost Effectiveness: Inexpensive way to maintain vehicle, saving money on mechanic labor costs. Content Detail: Hundreds of pages with hundreds of photos and illustrations guiding through service and repair procedures. 📋 Manual Details Coverage Areas Manual Type: Complete Factory Service Repair Manual Language: English Format: PDF Pages: Hundreds (Specific count not provided, but described as 'complete') Styles Covered: All styles covered within the 1999-2001 Lancer Evo 6 range, including standard models and the T.M.E. (Tommi Mäkinen Edition). 📖 Manual Coverage Systems Covered Engine Service Repair: Detailed procedures for engine overhaul, disassembly, assembly, and component testing. Transmission Service Repair: Comprehensive coverage of manual and possibly automatic transmission service, repair, and diagnostics. Brake System: In-depth information on brake component inspection, service, repair, and bleeding procedures, including ABS. Wiring Diagram: Detailed electrical wiring diagrams for all vehicle systems. Electrical System: Troubleshooting and repair procedures for all electrical components and circuits. Suspension: Procedures for suspension component inspection, replacement, alignment, and diagnostics. Steering: Service and repair information for the power steering system and steering components. Cooling System: Maintenance and repair of the radiator, thermostat, water pump, and coolant circuits. Fuel Injection: Diagnosis and repair of the fuel injection system, including injectors, fuel pump, and sensors. Fuel System: Coverage of the entire fuel delivery system, including tank, lines, and filters. Emission System: Information on emissions control components and related diagnostics. Heater Air Conditional: Service and repair for the HVAC system. Engine Control System: Diagnostics and troubleshooting of the Engine Control Unit (ECU) and related sensors/actuators. Chassis Body: Information on body repair, structural components, and chassis alignment. Restraint System: Details on airbags, seatbelts, and associated components. Interior: Procedures for interior trim removal, repair, and component replacement. Differential Drive: Service and repair of the front and rear differentials, including ACD (Active Center Differential). Axle: Information on drive axles and CV joints. General Maintenance: Scheduled maintenance procedures and recommendations. Troubleshooting: Diagnostic guides and troubleshooting trees for various issues. Periodic Lubrication: Specific lubrication points and fluid recommendations. Procedures Included Maintenance Procedures: Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspections. Troubleshooting Procedures: Step-by-step guides for diagnosing common and uncommon vehicle problems. Repair Procedures: Detailed, illustrated instructions for repairing all major vehicle systems. Disassembly Assembly: Complete guidance on dismantling and reassembling components and systems. Engine Rebuild: Detailed instructions for complete engine disassembly, inspection, repair, and reassembly, including piston, connecting rod, crankshaft, and cylinder head work. Turbo System Service: Procedures for turbocharger inspection, removal, installation, and associated plumbing. Torque Specifications: Includes precise torque values for all fasteners during assembly and disassembly of various components. Diagnostic Charts: Fault finding charts and symptom-based diagnostic trees for electrical and mechanical issues. Alignment Procedures: Specifications and procedures for wheel alignment. Technical Depth Depth: Complete factory-level repair and diagnostic information, suitable for DIY enthusiasts and professional mechanics. Diagnostic Tools: Covers diagnostic procedures and information relevant to utilizing specific Mitsubishi diagnostic tools or procedures. 📊 Manual Specifications File Format Compatibility: Compatible with all versions of Windows and Mac OS. Reader Requirements: Requires Adobe PDF Reader (free). Searchability: PDF format allows for text searching of specific terms and procedures. Download Speed: Download speed is described as 'Speed Download'. Print Quality Printability: Fully printable; users can print entire manual or specific pages. Binding Type Binding: Digital (PDF format), no physical binding. Paper Type Paper Type: N/A (Digital format). Traditional manuals are printed on quality paper. ⚙️ Engine Specifications Primary Engine Engine Code: 4G63 (Turbocharged and Intercooled) Displacement: 2.0 Liters (1997cc) Configuration: Inline 4-cylinder, DOHC, 16-valve Block Material: Cast Iron Head Material: Aluminum Alloy Performance Horsepower Ps: 280 PS (276 hp) at 6,500 rpm (JDM specification; international markets may vary slightly) Torque Nm: 370 Nm (273 lb-ft) at 3,000 rpm (JDM specification; international markets may vary slightly) Fuel System Injection Type: Electronic Fuel Injection (EFI) Turbocharger: Mitsubishi TD05HR-16G (larger than Evo V) 🔧 Transmission Standard Type: 5-speed Manual Transmission Features Acd: Active Center Differential (ACD) standard, electronically controlled torque split. Ayc: Active Yaw Control (AYC) standard, electronically controlled torque vectoring to rear wheels. 📐 Dimensions Exterior Length: Approx. 4,350 mm (171.3 in) Width: Approx. 1,770 mm (69.7 in) Height: Approx. 1,415 mm (55.7 in) Weights Curb Weight: Approx. 1,360 kg (2,998 lbs) 🛡️ Safety Features Ratings Crash Test Results: Specific official crash...
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SKU: 500480
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Mitsubishi Lancer Evo 6 1999-2001 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer Evolution VI (Evo 6)
Year:
1999-2001
Codes
Chassis Code:
CP9A
👋 Introduction
Market Position
Target Audience:
Do-it-yourselfers (DIY) and experienced mechanics seeking detailed repair and maintenance information for their Mitsubishi Lancer Evo 6.
Segment:
Performance Sedan / Rally Homologation Special.
Competitive Analysis
Advantages Over Print:
More affordable and convenient than traditional paper manuals; accessible on multiple devices; searchable text.
Competitors:
Subaru Impreza WRX STI, Ford Escort Cosworth, Audi S3 (8L).
Key Features
Accessibility:
Accessible on desktop PCs, laptops, smartphones, and tablets via web browser or PDF reader.
Cost Effectiveness:
Inexpensive way to maintain vehicle, saving money on mechanic labor costs.
Content Detail:
Hundreds of pages with hundreds of photos and illustrations guiding through service and repair procedures.
📋 Manual Details
Coverage Areas
Manual Type:
Complete Factory Service Repair Manual
Language:
English
Format:
PDF
Pages:
Hundreds (Specific count not provided, but described as 'complete')
Styles Covered:
All styles covered within the 1999-2001 Lancer Evo 6 range, including standard models and the T.M.E. (Tommi Mäkinen Edition).
📖 Manual Coverage
Systems Covered
Engine Service Repair:
Detailed procedures for engine overhaul, disassembly, assembly, and component testing.
Transmission Service Repair:
Comprehensive coverage of manual and possibly automatic transmission service, repair, and diagnostics.
Brake System:
In-depth information on brake component inspection, service, repair, and bleeding procedures, including ABS.
Wiring Diagram:
Detailed electrical wiring diagrams for all vehicle systems.
Electrical System:
Troubleshooting and repair procedures for all electrical components and circuits.
Suspension:
Procedures for suspension component inspection, replacement, alignment, and diagnostics.
Steering:
Service and repair information for the power steering system and steering components.
Cooling System:
Maintenance and repair of the radiator, thermostat, water pump, and coolant circuits.
Fuel Injection:
Diagnosis and repair of the fuel injection system, including injectors, fuel pump, and sensors.
Fuel System:
Coverage of the entire fuel delivery system, including tank, lines, and filters.
Emission System:
Information on emissions control components and related diagnostics.
Heater Air Conditional:
Service and repair for the HVAC system.
Engine Control System:
Diagnostics and troubleshooting of the Engine Control Unit (ECU) and related sensors/actuators.
Chassis Body:
Information on body repair, structural components, and chassis alignment.
Restraint System:
Details on airbags, seatbelts, and associated components.
Interior:
Procedures for interior trim removal, repair, and component replacement.
Differential Drive:
Service and repair of the front and rear differentials, including ACD (Active Center Differential).
Axle:
Information on drive axles and CV joints.
General Maintenance:
Scheduled maintenance procedures and recommendations.
Troubleshooting:
Diagnostic guides and troubleshooting trees for various issues.
Periodic Lubrication:
Specific lubrication points and fluid recommendations.
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspections.
Troubleshooting Procedures:
Step-by-step guides for diagnosing common and uncommon vehicle problems.
Repair Procedures:
Detailed, illustrated instructions for repairing all major vehicle systems.
Disassembly Assembly:
Complete guidance on dismantling and reassembling components and systems.
Engine Rebuild:
Detailed instructions for complete engine disassembly, inspection, repair, and reassembly, including piston, connecting rod, crankshaft, and cylinder head work.
Turbo System Service:
Procedures for turbocharger inspection, removal, installation, and associated plumbing.
Torque Specifications:
Includes precise torque values for all fasteners during assembly and disassembly of various components.
Diagnostic Charts:
Fault finding charts and symptom-based diagnostic trees for electrical and mechanical issues.
Alignment Procedures:
Specifications and procedures for wheel alignment.
Technical Depth
Depth:
Complete factory-level repair and diagnostic information, suitable for DIY enthusiasts and professional mechanics.
Diagnostic Tools:
Covers diagnostic procedures and information relevant to utilizing specific Mitsubishi diagnostic tools or procedures.
📊 Manual Specifications
File Format
Compatibility:
Compatible with all versions of Windows and Mac OS.
Reader Requirements:
Requires Adobe PDF Reader (free).
Searchability:
PDF format allows for text searching of specific terms and procedures.
Download Speed:
Download speed is described as 'Speed Download'.
Print Quality
Printability:
Fully printable; users can print entire manual or specific pages.
Binding Type
Binding:
Digital (PDF format), no physical binding.
Paper Type
Paper Type:
N/A (Digital format). Traditional manuals are printed on quality paper.
⚙️ Engine Specifications
Primary Engine
Engine Code:
4G63 (Turbocharged and Intercooled)
Displacement:
2.0 Liters (1997cc)
Configuration:
Inline 4-cylinder, DOHC, 16-valve
Block Material:
Cast Iron
Head Material:
Aluminum Alloy
Performance
Horsepower Ps:
280 PS (276 hp) at 6,500 rpm (JDM specification; international markets may vary slightly)
Torque Nm:
370 Nm (273 lb-ft) at 3,000 rpm (JDM specification; international markets may vary slightly)
Fuel System
Injection Type:
Electronic Fuel Injection (EFI)
Turbocharger:
Mitsubishi TD05HR-16G (larger than Evo V)
🔧 Transmission
Standard
Type:
5-speed Manual Transmission
Features
Acd:
Active Center Differential (ACD) standard, electronically controlled torque split.
Ayc:
Active Yaw Control (AYC) standard, electronically controlled torque vectoring to rear wheels.
📐 Dimensions
Exterior
Length:
Approx. 4,350 mm (171.3 in)
Width:
Approx. 1,770 mm (69.7 in)
Height:
Approx. 1,415 mm (55.7 in)
Weights
Curb Weight:
Approx. 1,360 kg (2,998 lbs)
🛡️ Safety Features
Ratings
Crash Test Results:
Specific official crash test ratings for these model years are not widely published by global agencies like NHTSA or Euro NCAP for this specific Japanese Domestic Market (JDM) homologation model. However, the chassis and safety features were designed to meet rally homologation standards.
Active Features
Acd Ayc:
Active Center Differential (ACD) and Active Yaw Control (AYC) significantly enhance stability and traction.
Passive Features
Airbags:
Driver and front passenger airbags standard.
Seatbelts:
Three-point seatbelts with pretensioners.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with CD player or cassette tape. Aftermarket upgrades are common.
Driver Assistance
Traction Control:
While not typically called 'traction control' in the modern sense, the ACD and AYC systems provide advanced torque management for enhanced traction and stability.
Connectivity
Connectivity Features:
Limited connectivity by modern standards. Primarily focused on mechanical and electronic performance systems.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 7,500 km (4,500 miles) or 6 months, whichever comes first (refer to manual for specific oil type and conditions).
Timing Belt:
Recommended replacement every 90,000 km (56,000 miles) or as per manual, critical for the 4G63 engine.
Fluid Specifications
Engine Oil:
Refer to manual for specific viscosity (e.g., 10W-30 or 10W-40 synthetic) and API service classification based on driving conditions and climate.
Coolant:
Ethylene glycol based coolant (typically a 50/50 mix with distilled water). Specific Mitsubishi coolant type recommended.
Transmission Fluid:
Manual transmission: GL-4 specification gear oil (e.g., 75W-90). ACD/AYC fluid specification also detailed in manual.
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid:
DEXRON II or III automatic transmission fluid (ATF) or equivalent power steering fluid.
Known Issues
Engine:
Potential for piston ring land failure under extreme abuse, turbocharger wear, and cam seal leaks. Regular maintenance is crucial.
Acd Ayc:
Failure of the ACD/AYC pump or solenoids, requiring specialized diagnosis and repair. Fluid changes are important for longevity.
Rust:
As with many performance cars of this era, rust can be an issue in certain climates, particularly in wheel arches, sills, and subframes.
Clutch:
Wear on clutch components, especially in performance driving conditions.
📚 Vehicle History
Brand Heritage
Motorsport Legacy:
Built upon Mitsubishi's successful rally heritage, specifically the Lancer Evolution series' dominance in the World Rally Championship (WRC).
Model Evolution
E6 Development:
The Evo 6 was an evolution of the Evo IV and V, featuring improved cooling, revised suspension geometry, a larger turbocharger, and more aggressive styling (e.g., redesigned front bumper with larger air intakes, twin-intercooler system). The T.M.E. (Tommi Mäkinen Edition) variant offered further performance enhancements.
Production
Production Years:
1999-2001
🏆 Awards & Recognition
Recognitions
Motorsport Acclaim:
The Lancer Evolution series, including the Evo VI, is renowned for its success in motorsports, particularly the WRC, solidifying its status as an iconic performance car.
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