🏷️ Basic Information Identification Make: Mazda Model: Protegé Model Code: BJ Series Codes Platform: Mazda Familia (BJ) 👋 Introduction Market Position Positioning: The Mazda Protegé (BJ) was a popular compact car positioned as an affordable, reliable, and sporty option in its segment. Competitive Analysis Competitors: Competed directly with vehicles like the Honda Civic, Toyota Corolla, Ford Focus, and Nissan Sentra. Key Features Highlights: Known for its sharp handling, attractive styling (especially the sedan and hatchback variants), and responsive engines. The Mazdaspeed Protegé variant offered turbocharged performance. Manual Purpose Utility: Empowers owners and technicians to perform diagnostics, maintenance, and repairs efficiently and accurately. 📋 Manual Details Coverage Areas Vehicle Years: 1999, 2000, 2001, 2002, 2003 Trim Levels: DX, LX, ES, MP3, Mazdaspeed Protegé (certain aspects may vary) Page Count Estimated Pages: 1500+ Manual Type Type: Factory Service and Repair Manual Language Language: English Format Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, timing belt/chain, lubrication system, cooling system. Engine Performance: Fuel injection system (MPI), ignition system, emission control systems (EGR, EVAP), turbocharger (Mazdaspeed). Transmission: Manual transmission (M/T), Automatic transmission (A/T), clutch system, drive axles, differentials. Brakes: Hydraulic brake system, ABS (Anti-lock Braking System), parking brake, brake fluid specifications. Steering Suspension: Power steering system, steering gear, suspension components (struts, shocks, control arms, bushings), wheel alignment specifications. Electrical Electronic: 12V battery system, charging system (alternator), starting system, lighting system, instrument cluster, body control modules (BCM), power windows, locks, mirrors, audio system, HVAC controls, SRS (Supplemental Restraint System/Airbags). Body Chassis: Frame structure, body panels, doors, hood, trunk, bumpers, interior trim, glass, seals, rust prevention, exterior/interior maintenance. HVAC: Air conditioning system (refrigerant type, charging), heating system, ventilation, blower motor, climate control. Procedures Included Maintenance: Oil and filter changes, air filter replacement, fuel filter replacement, spark plug replacement, coolant flush, brake fluid flush, transmission fluid change, timing belt replacement intervals. Troubleshooting: Diagnostic charts, symptom-based troubleshooting guides, common fault diagnosis. Repair: Component removal and installation, engine overhauls, transmission rebuilds, brake caliper replacement, suspension component replacement, electrical connector repair, body panel repair. Diagnostics: OBD-II (On-Board Diagnostics II) codes and interpretation, sensor testing, actuator testing, wiring diagrams for electrical troubleshooting. Technical Depth Depth: Comprehensive, covering routine maintenance to major overhaul and repair procedures. 📊 Manual Specifications File Format File Type: PDF Searchability: Text-searchable for quick information retrieval. Print Quality Resolution: High-resolution, suitable for printing individual pages or sections. Binding Type Binding Style: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine 1: 1.6L DOHC Inline-4 (Z5-DE) Engine 1 Hp: 105 hp @ 6000 rpm Engine 1 Torque: 107 lb-ft @ 4000 rpm Engine 2: 1.8L DOHC Inline-4 (BP-ZE, BP-VE) Engine 2 Hp: 120-125 hp @ 6000 rpm Engine 2 Torque: 118-122 lb-ft @ 4500 rpm Engine 3: 2.0L DOHC Inline-4 (FS-DE) Engine 3 Hp: 130 hp @ 6000 rpm Engine 3 Torque: 135 lb-ft @ 4400 rpm Engine 4: 2.0L DOHC Turbocharged Inline-4 (FS-DET) - Mazdaspeed Protegé Engine 4 Hp: 170 hp @ 5500 rpm Engine 4 Torque: 170 lb-ft @ 3500 rpm Performance Valvetrain: DOHC, 16 valves Fuel System Injection: Electronic Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Engine Codes Notes Engine Notes: Timing belt replacement is critical for interference engines (BP, FS, FS-DET). Z5-DE is non-interference. 🔧 Transmission Standard Transmission 1: 5-Speed Manual Transmission (M/T) Optional Transmission 2: 4-Speed Automatic Transmission (A/T) (FWD models) Features Clutch Type: Dry single-plate, hydraulically operated AWD Availability: All-Wheel Drive (AWD) available on select models (e.g., Protegé DX/LX with certain engine options). 📐 Dimensions Exterior Wheelbase: 102.8 inches (2610 mm) Length Sedan: 174.4 inches (4430 mm) Length Hatchback: 166.1 inches (4219 mm) Width: 67.9 inches (1725 mm) Height: 55.7 inches (1415 mm) Weights Curb Weight Min: 2600 lbs (approx. 1180 kg) Curb Weight Max: 3000 lbs (approx. 1360 kg) 🛡️ Safety Features Ratings NHTSA Frontal Driver: 4-star (1999-2000 models) NHTSA Frontal Passenger: 4-star (1999-2000 models) IIHS Side Impact: Good (models with side airbags, check specific year/trim) Active Features ABS: Available on most trims, standard on higher trims. Passive Features Airbags: Frontal airbags standard. Side airbags available on some trims. Seatbelts: Pre-tensioning front seatbelts. 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD or cassette player, with optional premium sound systems. Speakers: Typically 4 or 6 speaker configurations. Driver Assistance Cruise Control: Available on higher trims, standard on ES and Mazdaspeed models. Connectivity OBD Ii: Equipped with OBD-II port for diagnostics. 🔧 Maintenance Service Intervals Oil Change: Every 5,000 miles (8,000 km) or 6 months, whichever comes first. Air Filter: Inspect every 15,000 miles (24,000 km), replace as needed or at 30,000 miles (48,000 km). Spark Plugs: Replace every 60,000 miles (96,000 km) for standard plugs, 100,000 miles (160,000 km) for platinum/iridium plugs (if applicable). Timing Belt: Replace every 60,000 miles (96,000 km) for BP...