1999-2004 Chrysler 300M Concorde Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Chrysler Model: Concorde Production Years: 1999-2004 Codes Chassis Code: LH platform 👋 Introduction Market Position Segment: Large sedan, luxury-oriented segment during its production run. Competitive Analysis Competitors: Ford Taurus, Chevrolet Lumina, Buick LeSabre, Toyota Avalon, Nissan Maxima, Pontiac Bonneville. Key Features Platform: Built on Chrysler's LH platform, sharing its underpinnings with vehicles like the Dodge Intrepid and Eagle Vision, known for its distinctive cab-forward design. Design Philosophy: Offered a blend of American comfort, European styling cues (particularly the 300M's more upscale and sportier appearance), and a focus on quiet, smooth ride quality. Manual Value Proposition Benefit: Inexpensive way to keep the vehicle working properly, empowering owners to perform maintenance and repairs themselves. Manual Utility Usability: Written for both the do-it-yourselfer and the experienced mechanic, offering clear, step-by-step instructions. 📋 Manual Details Coverage Areas Vehicle Coverage: All Chrysler 300M and Concorde models manufactured between 1999 and 2004. Page Count Estimated Page Count: Thousands (comprehensive workshop manual) Manual Type Type: Workshop Service Repair Manual (Factory Authorized Content) Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical (disassembly, assembly, inspection), lubrication system, cooling system, fuel system (injection, delivery, evaporative emissions), ignition system, exhaust system, engine control systems (PCM, sensors, actuators), emissions control. Transmission Systems: Automatic transmission (42LE, 45RFE/48RE depending on engine), removal, installation, overhaul, hydraulic system, electronic controls, torque converter. Drivetrain Systems: Front-wheel drive (FWD), axles, CV joints, differential, driveshafts. Suspension Steering: Front suspension (MacPherson struts, control arms, ball joints), rear suspension (multi-link), shock absorbers, springs, steering gear (rack and pinion), power steering system, wheel alignment specifications. Brake Systems: Front disc brakes, rear disc brakes, anti-lock braking system (ABS) components, hydraulic lines, master cylinder, calipers, rotors, brake pad replacement, bleeding procedures. Electrical Systems: Battery, charging system (alternator, regulator), starting system (starter motor), ignition system, lighting (headlights, taillights, interior), instrument cluster, gauges, power windows, power locks, mirrors, HVAC controls, body control modules (BCM), comfort features. HVAC Systems: Air conditioning system (compressor, condenser, evaporator, refrigerant, charging), heating system, climate control module, blower motor, actuators, cabin air filter replacement. Body Exterior: Body panel removal and installation (doors, hood, trunk lid, fenders), bumpers, glass replacement (windshield, side glass, rear glass), mirrors, body hardware, rust prevention and repair. Body Interior: Dashboard assembly, interior trim panels, seating systems, seat belts, airbags (SRS system components, deployment, replacement), headliner, carpeting. Diagnostics Troubleshooting: Diagnostic Trouble Codes (DTCs) interpretation, symptom-based troubleshooting charts, diagnostic procedures for various systems, use of diagnostic scan tools. Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements (oil, air, fuel, cabin), spark plug replacement, coolant flushes, brake fluid flushes, transmission fluid changes, belt inspections and replacement, battery testing and replacement. Repair Procedures: Engine component repair and replacement (e.g., head gaskets, water pump, oil pump), transmission overhaul, suspension component replacement (struts, ball joints, tie rods), brake caliper and rotor replacement, power steering pump replacement, alternator and starter replacement, A/C system repairs, body panel alignment and repair. Wiring Schematics: Comprehensive wiring diagrams for all electrical systems, including power distribution, grounding points, component locations, and circuit tracing. Torque Specifications: Detailed torque specifications for all fasteners throughout the vehicle, ensuring correct assembly and preventing component damage. Technical Depth Depth: Complete: Covers everything from routine maintenance and adjustments to complete component overhauls and diagnostics. Suitable for both DIY enthusiasts and professional technicians. 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Fully Printable: All pages can be printed for use in a workshop environment. Binding Type Binding: N/A (Digital - PDF) Paper Type Paper Quality: N/A (Digital - PDF) Accessibility Zoom: Yes (Zoom IN/OUT capabilities for detailed viewing of diagrams and schematics) Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinZip (for extraction) Compatibility Operating Systems: Compatible with All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Options: Primarily offered with the 3.5L (215 cu in) SOHC V6 engine (EGW/EGA code), and a less common 2.7L DOHC V6 engine (V6 EER code) in some Concorde models. Performance 3.5L V6 Horsepower: Approximately 250-255 hp (depending on year and specific engine variant). 3.5L V6 Torque: Approximately 250-255 lb-ft (depending on year and specific engine variant). 2.7L V6 Horsepower: Approximately 200 hp. 2.7L V6 Torque: Approximately 190 lb-ft. Fuel System Induction Type: Sequential Electronic Fuel Injection (SEFI). Engine Management ECU Type: Various Chrysler Powertrain Control Modules (PCMs), often referred to by specific part numbers. Timing Components Timing Drive: Timing belt for the 2.7L V6, Timing chain for the 3.5L V6. 🔧 Transmission Standard Transmission Type: Automatic transmission. Optional Transmission Variants: 42LE (typically with 2.7L and early 3.5L V6), 45RFE/48RE (later 3.5L V6). Features Shift Modes: Includes performance/auto-stick manual shifting modes on some models. Fluid Specifications Transmission Fluid Type: Chrysler ATF+4 (or equivalent specifications, consult manual for specific year/model). 📐 Dimensions Exterior Wheelbase: Approximately 113 inches (2870 mm)....
Large sedan, luxury-oriented segment during its production run.
Competitive Analysis
Competitors:
Ford Taurus, Chevrolet Lumina, Buick LeSabre, Toyota Avalon, Nissan Maxima, Pontiac Bonneville.
Key Features
Platform:
Built on Chrysler's LH platform, sharing its underpinnings with vehicles like the Dodge Intrepid and Eagle Vision, known for its distinctive cab-forward design.
Design Philosophy:
Offered a blend of American comfort, European styling cues (particularly the 300M's more upscale and sportier appearance), and a focus on quiet, smooth ride quality.
Manual Value Proposition
Benefit:
Inexpensive way to keep the vehicle working properly, empowering owners to perform maintenance and repairs themselves.
Manual Utility
Usability:
Written for both the do-it-yourselfer and the experienced mechanic, offering clear, step-by-step instructions.
📋 Manual Details
Coverage Areas
Vehicle Coverage:
All Chrysler 300M and Concorde models manufactured between 1999 and 2004.
Page Count
Estimated Page Count:
Thousands (comprehensive workshop manual)
Manual Type
Type:
Workshop Service Repair Manual (Factory Authorized Content)
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical (disassembly, assembly, inspection), lubrication system, cooling system, fuel system (injection, delivery, evaporative emissions), ignition system, exhaust system, engine control systems (PCM, sensors, actuators), emissions control.
Front suspension (MacPherson struts, control arms, ball joints), rear suspension (multi-link), shock absorbers, springs, steering gear (rack and pinion), power steering system, wheel alignment specifications.
Brake Systems:
Front disc brakes, rear disc brakes, anti-lock braking system (ABS) components, hydraulic lines, master cylinder, calipers, rotors, brake pad replacement, bleeding procedures.
Electrical Systems:
Battery, charging system (alternator, regulator), starting system (starter motor), ignition system, lighting (headlights, taillights, interior), instrument cluster, gauges, power windows, power locks, mirrors, HVAC controls, body control modules (BCM), comfort features.
HVAC Systems:
Air conditioning system (compressor, condenser, evaporator, refrigerant, charging), heating system, climate control module, blower motor, actuators, cabin air filter replacement.
Body Exterior:
Body panel removal and installation (doors, hood, trunk lid, fenders), bumpers, glass replacement (windshield, side glass, rear glass), mirrors, body hardware, rust prevention and repair.
Body Interior:
Dashboard assembly, interior trim panels, seating systems, seat belts, airbags (SRS system components, deployment, replacement), headliner, carpeting.
Diagnostics Troubleshooting:
Diagnostic Trouble Codes (DTCs) interpretation, symptom-based troubleshooting charts, diagnostic procedures for various systems, use of diagnostic scan tools.
Procedures Included
Maintenance Procedures:
Scheduled maintenance, oil changes, filter replacements (oil, air, fuel, cabin), spark plug replacement, coolant flushes, brake fluid flushes, transmission fluid changes, belt inspections and replacement, battery testing and replacement.
Repair Procedures:
Engine component repair and replacement (e.g., head gaskets, water pump, oil pump), transmission overhaul, suspension component replacement (struts, ball joints, tie rods), brake caliper and rotor replacement, power steering pump replacement, alternator and starter replacement, A/C system repairs, body panel alignment and repair.
Wiring Schematics:
Comprehensive wiring diagrams for all electrical systems, including power distribution, grounding points, component locations, and circuit tracing.
Torque Specifications:
Detailed torque specifications for all fasteners throughout the vehicle, ensuring correct assembly and preventing component damage.
Technical Depth
Depth:
Complete: Covers everything from routine maintenance and adjustments to complete component overhauls and diagnostics. Suitable for both DIY enthusiasts and professional technicians.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Fully Printable: All pages can be printed for use in a workshop environment.
Binding Type
Binding:
N/A (Digital - PDF)
Paper Type
Paper Quality:
N/A (Digital - PDF)
Accessibility
Zoom:
Yes (Zoom IN/OUT capabilities for detailed viewing of diagrams and schematics)
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader, WinZip (for extraction)
Compatibility
Operating Systems:
Compatible with All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Options:
Primarily offered with the 3.5L (215 cu in) SOHC V6 engine (EGW/EGA code), and a less common 2.7L DOHC V6 engine (V6 EER code) in some Concorde models.
Performance
3.5L V6 Horsepower:
Approximately 250-255 hp (depending on year and specific engine variant).
3.5L V6 Torque:
Approximately 250-255 lb-ft (depending on year and specific engine variant).
2.7L V6 Horsepower:
Approximately 200 hp.
2.7L V6 Torque:
Approximately 190 lb-ft.
Fuel System
Induction Type:
Sequential Electronic Fuel Injection (SEFI).
Engine Management
ECU Type:
Various Chrysler Powertrain Control Modules (PCMs), often referred to by specific part numbers.
Timing Components
Timing Drive:
Timing belt for the 2.7L V6, Timing chain for the 3.5L V6.
🔧 Transmission
Standard
Transmission Type:
Automatic transmission.
Optional
Transmission Variants:
42LE (typically with 2.7L and early 3.5L V6), 45RFE/48RE (later 3.5L V6).
Features
Shift Modes:
Includes performance/auto-stick manual shifting modes on some models.
Fluid Specifications
Transmission Fluid Type:
Chrysler ATF+4 (or equivalent specifications, consult manual for specific year/model).
📐 Dimensions
Exterior
Wheelbase:
Approximately 113 inches (2870 mm).
Length:
Approximately 203 inches (5156 mm).
Width:
Approximately 74 inches (1880 mm).
Height:
Approximately 57 inches (1448 mm).
Weights
Curb Weight:
Approximately 3500-3800 lbs (1588-1724 kg), depending on configuration.
🛡️ Safety Features
Ratings
NHTSA Ratings:
Varies by model year; generally received good ratings for frontal impact. Side impact and rollover ratings should be consulted from specific year's NHTSA data.
Active Features
ABS:
Standard Anti-lock Braking System (ABS).
Traction Control:
Optional Traction Control System (TCS) available on some models.
Passive Features
Airbags:
Frontal airbags for driver and passenger; side airbags available on some models.
Seat Belts:
Three-point seat belts with pretensioners.
💡 Technology Features
Infotainment
Audio Systems:
Factory AM/FM/CD/Cassette players, premium Infinity sound systems available on higher trims.
Driver Assistance
Cruise Control:
Standard cruise control.
Connectivity
Power Accessories:
Power windows, power door locks, remote keyless entry.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-7,500 miles (5,000-12,000 km) or 3-6 months, depending on oil type and driving conditions (refer to manual for exact specification).
Timing Belt Replacement:
For 2.7L V6 models: Recommended replacement interval around 90,000-100,000 miles (145,000-160,000 km) or 7 years. Critical due to interference engine design.
Spark Plug Replacement:
Varies by spark plug type; typically between 30,000 and 100,000 miles (48,000-160,000 km).
Fluid Specifications
Engine Oil Type:
SAE 5W-30 or 5W-20 synthetic blend/full synthetic recommended for most conditions (refer to manual for specific viscosity and API service rating).
Coolant Type:
Chrysler HOAT (Hybrid Organic Acid Technology) coolant, typically a Mopar OAT or equivalent 50/50 mix with distilled water.
Known Issues
Common Problems:
Water pump leaks (especially on 3.5L V6), intake manifold gasket leaks, PCV valve issues, automatic transmission solenoid pack failures (42LE), early ABS sensor failures, fuel pump failures, occasional power window regulator issues.
Filter Part Numbers
Oil Filter Example:
Mopar MO-090, Wix 57712, Fram PH3687 (verify for specific engine).
Tire Specifications
Tire Size Example:
225/55R17 (common for 300M), 215/60R16 (common for Concorde) - verify specific model and trim.
📚 Vehicle History
Brand Heritage
Chrysler Legacy:
Chrysler has a long history of producing comfortable, large sedans, often with a focus on luxury and style.
Model Evolution
Lh Platform Debut:
The LH platform debuted in the early 1990s, representing a significant shift in Chrysler's design and engineering with its cab-forward architecture.
300M Introduction:
The 300M was introduced for the 1999 model year as the upscale, sportier variant of the LH sedan lineup, distinguishing itself with a unique grille, headlights, and interior appointments compared to the Concorde.
Production
Manufacturing Location:
Brampton Assembly Plant, Ontario, Canada.
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
The 300M was featured on Car and Driver's 10Best list in 1999, recognized for its styling, performance, and value.
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