Aprilia RST Mille Futura 2000 2001 Repair Service Manual
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🏷️ Basic Information Identification Make: Aprilia Model: RST Mille Futura Model Variant: RST 1000 Futura Years Covered: 2000, 2001 Codes Chassis Code: AP712 👋 Introduction Market Position Segment: Sport Touring Motorcycle Designer: Italian design with a focus on performance and comfort for long-distance riding Competitive Analysis Competitors: Honda VFR800, Yamaha FJR1300, Kawasaki GTR1400, BMW R1100S/R1150RS Key Features Aerodynamics: Distinctive aerodynamic fairing designed for wind protection and rider comfort. Ergonomics: Comfortable riding position suited for touring, with adjustable components. Performance: Sportbike-derived engine tuned for a balance of power and flexibility. Braking System: Powerful Brembo braking system for confident stopping power. Handling: Supple yet controlled suspension offering good feedback and stability. 📋 Manual Details Coverage Areas Manual Type: Workshop Repair Service Manual Language: English Format: PDF Download Coverage Scope: All Models/En 📖 Manual Coverage Systems Covered Engine: Complete overhaul, lubrication, cooling, fuel system, ignition, exhaust, engine management, diagnostics Transmission: Clutch, gearbox, shift mechanism, final drive, lubrication Chassis And Frame: Frame inspection, suspension (front and rear), steering system, wheel bearings Brakes: Front and rear brake systems, hydraulic lines, master cylinders, calipers, discs, bleeding procedures Electrical System: Wiring diagrams, battery, starter motor, alternator, lighting, instrumentation, ignition system, ECU diagnostics Fuel System: Fuel pump, fuel injectors, fuel pressure regulator, fuel filter replacement Cooling System: Radiator, water pump, thermostat, coolant hoses, coolant flush and fill Exhaust System: Exhaust pipes, mufflers, catalytic converter inspection and replacement Bodywork And Fairings: Fairing removal and installation, body panel repair, seat removal Wheels And Tires: Tire replacement, wheel balancing, tire pressure recommendations Procedures Included Maintenance: Oil changes, filter replacements, chain lubrication and adjustment, brake fluid flush, coolant replacement, spark plug replacement, air filter cleaning/replacement Troubleshooting: Diagnostic procedures for common faults, error code interpretation, fault finding flowcharts Repair: Component disassembly, inspection, repair, and reassembly for all major systems Technical Specifications: Torque specifications, clearances, fluid capacities, electrical component resistance and voltage checks Diagrams And Illustrations: Detailed exploded views, wiring diagrams, schematic illustrations Technical Depth Depth: Comprehensive from basic scheduled maintenance to complete engine and transmission rebuilds, including detailed electrical diagnostics. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely searchable text within the PDF for quick reference Printability: Printable for physical use during repairs Image Quality: Typically high resolution for clear illustrations and diagrams in professional manuals Binding Type Binding: N/A (PDF Download) Paper Type Paper Type: N/A (PDF Download) ⚙️ Engine Specifications Primary Engine Type: V-twin, Four-stroke Displacement: 998 cc (60.9 cu in) Bore X Stroke: 97.0 mm x 67.5 mm Compression Ratio: 11.4:1 Valve Train: DOHC, 4 valves per cylinder Cooling System: Liquid-cooled Performance Horsepower: Approximately 130 hp (97 kW) at 9,000 rpm Torque: Approximately 10.5 kg-m (103 Nm, 76 lb-ft) at 7,000 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with twin injectors per cylinder Fuel Type: Unleaded gasoline, minimum 95 octane Throttle Control: Mechanical cable actuation Engine Management ECU: Aprilia ECU with dual mapping capabilities (sport/touring) 🔧 Transmission Standard Type: 6-speed, constant mesh Gear Ratios: Refer to manual for specific ratios Clutch Type: Wet multi-plate, hydraulic actuation Features Final Drive: O-ring sealed chain Fluid Specifications Transmission Oil: API GL-4, SAE 75W/90 synthetic gear oil (verify specific Aprilia recommendation in manual) 📐 Dimensions Exterior Length: Approximately 2,170 mm (85.4 in) Width: Approximately 790 mm (31.1 in) at handlebars Height: Approximately 1,240 mm (48.8 in) at windshield Wheelbase: Approximately 1,440 mm (56.7 in) Weights Dry Weight: Approximately 205 kg (452 lbs) Wet Weight: Approximately 230 kg (507 lbs) (fully fueled) Fuel Capacity: 24 Liters (6.3 US gal) 🛡️ Safety Features Ratings Safety Standards: Meets or exceeds relevant European and US motorcycle safety standards for its era. Active Features Braking: Dual 320mm front discs with four-piston Brembo calipers; Single 270mm rear disc with twin-piston Brembo caliper. Lighting: Multi-reflector headlights for enhanced visibility. Passive Features Frame Design: Sturdy aluminum twin-spar frame for stable handling. Ergonomic Design: Designed for rider control and reduced fatigue on longer journeys. 💡 Technology Features Infotainment Instrumentation: Digital dashboard with analogue tachometer, displaying speed, RPM, fuel level, engine temperature, clock, trip meters, and warning lights. May include basic diagnostic readouts. Driver Assistance Traction Control: No electronic traction control system fitted to these model years. ABS: Optional Anti-lock Braking System (ABS) may have been available on some models. Manual should cover both ABS and non-ABS variants if applicable. Connectivity Connectivity Features: No integrated smartphone connectivity or Bluetooth features. 🔧 Maintenance Service Intervals Oil Change: Every 6,000 km (3,700 miles) or 6 months, whichever comes first (verify in manual). Air Filter Cleaning: Every 12,000 km (7,500 miles) (verify in manual). Spark Plug Replacement: Every 24,000 km (15,000 miles) (verify in manual). Coolant Replacement: Every 2 years or 24,000 km (15,000 miles) (verify in manual). Brake Fluid Replacement: Every 2 years (verify in manual). Fluid Specifications Engine Oil: Motul 5100 10W-40 or equivalent semi-synthetic or fully synthetic motorcycle oil meeting...
Comprehensive from basic scheduled maintenance to complete engine and transmission rebuilds, including detailed electrical diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely searchable text within the PDF for quick reference
Printability:
Printable for physical use during repairs
Image Quality:
Typically high resolution for clear illustrations and diagrams in professional manuals
Binding Type
Binding:
N/A (PDF Download)
Paper Type
Paper Type:
N/A (PDF Download)
⚙️ Engine Specifications
Primary Engine
Type:
V-twin, Four-stroke
Displacement:
998 cc (60.9 cu in)
Bore X Stroke:
97.0 mm x 67.5 mm
Compression Ratio:
11.4:1
Valve Train:
DOHC, 4 valves per cylinder
Cooling System:
Liquid-cooled
Performance
Horsepower:
Approximately 130 hp (97 kW) at 9,000 rpm
Torque:
Approximately 10.5 kg-m (103 Nm, 76 lb-ft) at 7,000 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with twin injectors per cylinder
Fuel Type:
Unleaded gasoline, minimum 95 octane
Throttle Control:
Mechanical cable actuation
Engine Management
ECU:
Aprilia ECU with dual mapping capabilities (sport/touring)
🔧 Transmission
Standard
Type:
6-speed, constant mesh
Gear Ratios:
Refer to manual for specific ratios
Clutch Type:
Wet multi-plate, hydraulic actuation
Features
Final Drive:
O-ring sealed chain
Fluid Specifications
Transmission Oil:
API GL-4, SAE 75W/90 synthetic gear oil (verify specific Aprilia recommendation in manual)
📐 Dimensions
Exterior
Length:
Approximately 2,170 mm (85.4 in)
Width:
Approximately 790 mm (31.1 in) at handlebars
Height:
Approximately 1,240 mm (48.8 in) at windshield
Wheelbase:
Approximately 1,440 mm (56.7 in)
Weights
Dry Weight:
Approximately 205 kg (452 lbs)
Wet Weight:
Approximately 230 kg (507 lbs) (fully fueled)
Fuel Capacity:
24 Liters (6.3 US gal)
🛡️ Safety Features
Ratings
Safety Standards:
Meets or exceeds relevant European and US motorcycle safety standards for its era.
Active Features
Braking:
Dual 320mm front discs with four-piston Brembo calipers; Single 270mm rear disc with twin-piston Brembo caliper.
Lighting:
Multi-reflector headlights for enhanced visibility.
Passive Features
Frame Design:
Sturdy aluminum twin-spar frame for stable handling.
Ergonomic Design:
Designed for rider control and reduced fatigue on longer journeys.
💡 Technology Features
Infotainment
Instrumentation:
Digital dashboard with analogue tachometer, displaying speed, RPM, fuel level, engine temperature, clock, trip meters, and warning lights. May include basic diagnostic readouts.
Driver Assistance
Traction Control:
No electronic traction control system fitted to these model years.
ABS:
Optional Anti-lock Braking System (ABS) may have been available on some models. Manual should cover both ABS and non-ABS variants if applicable.
Connectivity
Connectivity Features:
No integrated smartphone connectivity or Bluetooth features.
🔧 Maintenance
Service Intervals
Oil Change:
Every 6,000 km (3,700 miles) or 6 months, whichever comes first (verify in manual).
Air Filter Cleaning:
Every 12,000 km (7,500 miles) (verify in manual).
Spark Plug Replacement:
Every 24,000 km (15,000 miles) (verify in manual).
Coolant Replacement:
Every 2 years or 24,000 km (15,000 miles) (verify in manual).
Brake Fluid Replacement:
Every 2 years (verify in manual).
Fluid Specifications
Engine Oil:
Motul 5100 10W-40 or equivalent semi-synthetic or fully synthetic motorcycle oil meeting JASO MA/MA2 specifications (verify in manual for precise viscosity and API rating).
Coolant:
Ethylene glycol-based antifreeze mixture with distilled water, 50/50 ratio (verify in manual for specific brand/type).
Brake Fluid:
DOT 4 hydraulic brake fluid (verify in manual).
Clutch Fluid:
DOT 4 hydraulic brake fluid (shared with brakes, verify in manual).
Known Issues
Regulator Rectifier:
Early models, including these years, are known for potential regulator/rectifier failures, leading to battery charging issues. Manual will detail testing and replacement.
Fuel Pump:
Occasional issues with the fuel pump assembly or its electrical connections. Manual will cover troubleshooting.
Cam Chain Tensioner:
Some owners report the cam chain tensioner can become noisy. Manual will show its location and replacement procedure.
Fairing Vibrations:
Minor vibrations or rattles from the extensive fairing can occur; the manual provides guidance on fastener checks and fairing mount points.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Aprilia is an Italian motorcycle manufacturer with a strong racing heritage, particularly in smaller displacement classes, but also a significant presence in larger sportbikes.
Model Evolution
Development Basis:
The Futura was developed from Aprilia's successful RSV Mille platform, adapting it for sport-touring use with a larger fairing, more comfortable ergonomics, and revised suspension settings.
Introduction Year:
The RST Mille Futura was introduced in 1999 and produced through 2003.
Production
Production Period:
1999-2003
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Awards Received:
While specific awards might be scarce, the Futura was generally praised by motorcycle journalists for its blend of performance, comfort, and Italian styling, often lauded as a competent sport-tourer in its segment.
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