DAIHATSU TERIOS J102 Service Repair Manual 2000-2005
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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Generation Code: J100/J102/J122 Product Name: DAIHATSU TERIOS J102 Service Repair Manual 2000-2005 Codes Chassis Codes: J102G, J102E, J122G 👋 Introduction Market Position Segment: Compact SUV / Mini SUV Target Audience: DIY enthusiasts, independent repair shops, fleet maintenance Competitive Analysis Competitors: Suzuki Vitara, Toyota RAV4 (early generations), Mitsubishi Pajero/Montero Sport (smaller variants) Key Features Vehicle Attributes: Compact size, optional 4WD, fuel efficiency, affordability, utility Value Proposition Savings: Significant cost savings on repairs and maintenance compared to dealership service 📋 Manual Details Coverage Areas Engine: Yes Transmission: Yes Drivetrain: Yes Suspension: Yes Brakes: Yes Steering: Yes Electrical System: Yes Bodywork: Yes Interior: Yes HVAC: Yes Troubleshooting: Yes Wiring Diagrams: Yes Page Count Estimated Pages: Varies (Digital Download - Comprehensive) Manual Type Type: Service and Repair Workshop Manual Language Language: English Format Format: Digital Download (Likely PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine, fuel, ignition, exhaust, cooling, lubrication systems Drivetrain: Clutch, manual and automatic transmissions, transfer case, differentials, drive shafts, axles Chassis: Front and rear suspension, steering system, braking system (including ABS if equipped) Electrical: Battery, charging system, starting system, lighting, instruments, body electricals, ECU diagnostics Body: Body panels, doors, windows, interior trim, bumpers, glass HVAC: Heating, ventilation, and air conditioning system components and repair Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, inspections Diagnostics: Troubleshooting charts, fault code interpretation, diagnostic procedures for all major systems Repair: Step-by-step instructions for component removal, disassembly, repair, assembly, and installation Rebuilding: Detailed instructions for overhauling engines, transmissions, and other major components Adjustment: Procedures for adjusting brakes, clutch, headlights, and other systems Specifications: Torque specifications, clearances, fluid capacities, and other critical data Technical Depth Depth: Comprehensive, covering routine maintenance to complete engine and transmission rebuilds Diagnostic Capabilities: Advanced diagnostic procedures, including OBD-II scan tool usage and sensor data interpretation Electrical Detail: Detailed wiring diagrams, circuit descriptions, and troubleshooting for electrical components 📊 Manual Specifications File Format Format: PDF (typically optimized for viewing and printing) Searchability: Likely text-searchable for quick information retrieval Print Quality Quality: High-resolution, suitable for professional printing if desired Binding Type Type: Not applicable for digital download (user prints and binds as needed) Paper Type Type: Not applicable for digital download (user selects paper type for printing) ⚙️ Engine Specifications Primary Engine Engine Code: K3-VE Configuration: Inline 4-cylinder, DOHC, 16-valve Displacement: 1.3 Liters (1298 cc) Performance Horsepower: Approx. 86-90 PS (63-66 kW) at ~6000 RPM (varies slightly by market and tune) Torque: Approx. 120-125 Nm (88-92 lb-ft) at ~3200 RPM (varies slightly) Fuel System Injection Type: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (Octane rating as per manual recommendation, typically 91 or higher) Cooling System Coolant Type: Ethylene glycol-based coolant (e.g., Daihatsu Super Long Life Coolant or equivalent) Lubrication System Oil Type Specification: API SG/SH/SJ or ILSAC GF-2/GF-3, viscosity grade SAE 10W-30 or 5W-30 (check manual for exact recommendation) Engine Internals Block Material: Aluminum Alloy Head Material: Aluminum Alloy 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission (MT) Optional Transmission Type: 4-speed Automatic Transmission (AT) Features Drivetrain Options: Rear-Wheel Drive (RWD) or Full-Time 4-Wheel Drive (4WD) with center differential Fluid Specification Mt Fluid Type: GL-4 Hypoid Gear Oil (e.g., SAE 75W-90) Fluid Specification At Fluid Type: Dexron II or Dexron III Automatic Transmission Fluid (ATF) Fluid Capacity Mt Capacity: Approx. 2.2 Liters Fluid Capacity At Capacity: Approx. 5.1 Liters (total system capacity, refill will be less) 📐 Dimensions Exterior Length: Approx. 3,710 - 3,870 mm (depending on bumper and tire size) Width: Approx. 1,600 - 1,695 mm Height: Approx. 1,620 - 1,705 mm Wheelbase: Approx. 2,430 mm Weights Curb Weight: Approx. 1,000 - 1,150 kg (depending on configuration) Gross Vehicle Weight Rating: Approx. 1,500 - 1,650 kg Cargo Cargo Volume: Variable, with folding rear seats (specific volume data not readily available in public domain, but designed for utility) Wheels Tires Wheel Bolt Pattern: 5 x 114.3 mm (5x4.5 inches) Standard Tire Size: Typically 205/70R15 or 205/65R16 (check vehicle sticker for exact specification) 🛡️ Safety Features Ratings Crash Test Ratings: Refer to specific government safety rating agencies (e.g., NHTSA, Euro NCAP) for vehicle-specific scores; generally modest for this era. Active Features ABS: Available on certain trim levels, particularly later models. Traction Control: Rarely equipped on this generation. Passive Features Airbags: Driver and passenger front airbags standard on most models in the specified years. Seatbelts: 3-point front and rear seatbelts, with pre-tensioners for front occupants. Body Structure: Reinforced body structure designed to absorb and dissipate impact energy. 💡 Technology Features Infotainment Audio System: Factory-fitted radio/cassette player or single-CD player, often with basic speaker setup. Aftermarket head unit upgrades are common. Display: Basic instrument cluster; no central infotainment screen on base models. Driver Assistance Cruise Control: Optional on higher trim levels. Parking Assistance: Rear parking sensors may be an aftermarket addition or available on very specific late-model...
Occasionally, minor electrical gremlins can appear, often related to aging wiring or connectors. The manual's wiring diagrams are crucial here.
Engine Performance Issues:
Clogged fuel injectors or weak ignition coils can lead to misfires or reduced power.
📚 Vehicle History
Brand Heritage
Daihatsu Focus:
Daihatsu, a subsidiary of Toyota, specializes in compact and fuel-efficient vehicles with a reputation for reliability and affordability.
Model Evolution
First Generation Introduction:
The Daihatsu Terios (J100 platform) was first introduced globally in 1997 as a compact SUV/kei car. The J102 represents an updated version within this first generation.
Generation J100 J102 J122:
This generation, covering roughly 1997-2006, focused on providing practical utility in a compact footprint, often with the option of 4WD.
Production
Manufacturing Location:
Primarily manufactured in Japan and Indonesia.
Sales Performance:
Popular in various Asian and European markets, appreciated for its urban maneuverability and off-road capability for its size.
🏆 Awards & Recognition
Recognitions
General Reputation:
The Terios gained a reputation for being a budget-friendly, capable small SUV, particularly in markets valuing practicality over luxury.
Ratings
Reliability Index:
Generally considered reliable for its class, especially if well-maintained. Specific reliability indices are market-dependent.
Certifications
Emission Standards:
Compliant with relevant emission standards for the model years (e.g., Euro 3/4, JDM standards).
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