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DAIHATSU TERIOS J102 Service Repair Manual 2000-2005

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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Generation Code: J100/J102/J122 Product Name: DAIHATSU TERIOS J102 Service Repair Manual 2000-2005 Codes Chassis Codes: J102G, J102E, J122G 👋 Introduction Market Position Segment: Compact SUV / Mini SUV Target Audience: DIY enthusiasts, independent repair shops, fleet maintenance Competitive Analysis Competitors: Suzuki Vitara, Toyota RAV4 (early generations), Mitsubishi Pajero/Montero Sport (smaller variants) Key Features Vehicle Attributes: Compact size, optional 4WD, fuel efficiency, affordability, utility Value Proposition Savings: Significant cost savings on repairs and maintenance compared to dealership service 📋 Manual Details Coverage Areas Engine: Yes Transmission: Yes Drivetrain: Yes Suspension: Yes Brakes: Yes Steering: Yes Electrical System: Yes Bodywork: Yes Interior: Yes HVAC: Yes Troubleshooting: Yes Wiring Diagrams: Yes Page Count Estimated Pages: Varies (Digital Download - Comprehensive) Manual Type Type: Service and Repair Workshop Manual Language Language: English Format Format: Digital Download (Likely PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine, fuel, ignition, exhaust, cooling, lubrication systems Drivetrain: Clutch, manual and automatic transmissions, transfer case, differentials, drive shafts, axles Chassis: Front and rear suspension, steering system, braking system (including ABS if equipped) Electrical: Battery, charging system, starting system, lighting, instruments, body electricals, ECU diagnostics Body: Body panels, doors, windows, interior trim, bumpers, glass HVAC: Heating, ventilation, and air conditioning system components and repair Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, inspections Diagnostics: Troubleshooting charts, fault code interpretation, diagnostic procedures for all major systems Repair: Step-by-step instructions for component removal, disassembly, repair, assembly, and installation Rebuilding: Detailed instructions for overhauling engines, transmissions, and other major components Adjustment: Procedures for adjusting brakes, clutch, headlights, and other systems Specifications: Torque specifications, clearances, fluid capacities, and other critical data Technical Depth Depth: Comprehensive, covering routine maintenance to complete engine and transmission rebuilds Diagnostic Capabilities: Advanced diagnostic procedures, including OBD-II scan tool usage and sensor data interpretation Electrical Detail: Detailed wiring diagrams, circuit descriptions, and troubleshooting for electrical components 📊 Manual Specifications File Format Format: PDF (typically optimized for viewing and printing) Searchability: Likely text-searchable for quick information retrieval Print Quality Quality: High-resolution, suitable for professional printing if desired Binding Type Type: Not applicable for digital download (user prints and binds as needed) Paper Type Type: Not applicable for digital download (user selects paper type for printing) ⚙️ Engine Specifications Primary Engine Engine Code: K3-VE Configuration: Inline 4-cylinder, DOHC, 16-valve Displacement: 1.3 Liters (1298 cc) Performance Horsepower: Approx. 86-90 PS (63-66 kW) at ~6000 RPM (varies slightly by market and tune) Torque: Approx. 120-125 Nm (88-92 lb-ft) at ~3200 RPM (varies slightly) Fuel System Injection Type: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (Octane rating as per manual recommendation, typically 91 or higher) Cooling System Coolant Type: Ethylene glycol-based coolant (e.g., Daihatsu Super Long Life Coolant or equivalent) Lubrication System Oil Type Specification: API SG/SH/SJ or ILSAC GF-2/GF-3, viscosity grade SAE 10W-30 or 5W-30 (check manual for exact recommendation) Engine Internals Block Material: Aluminum Alloy Head Material: Aluminum Alloy 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission (MT) Optional Transmission Type: 4-speed Automatic Transmission (AT) Features Drivetrain Options: Rear-Wheel Drive (RWD) or Full-Time 4-Wheel Drive (4WD) with center differential Fluid Specification Mt Fluid Type: GL-4 Hypoid Gear Oil (e.g., SAE 75W-90) Fluid Specification At Fluid Type: Dexron II or Dexron III Automatic Transmission Fluid (ATF) Fluid Capacity Mt Capacity: Approx. 2.2 Liters Fluid Capacity At Capacity: Approx. 5.1 Liters (total system capacity, refill will be less) 📐 Dimensions Exterior Length: Approx. 3,710 - 3,870 mm (depending on bumper and tire size) Width: Approx. 1,600 - 1,695 mm Height: Approx. 1,620 - 1,705 mm Wheelbase: Approx. 2,430 mm Weights Curb Weight: Approx. 1,000 - 1,150 kg (depending on configuration) Gross Vehicle Weight Rating: Approx. 1,500 - 1,650 kg Cargo Cargo Volume: Variable, with folding rear seats (specific volume data not readily available in public domain, but designed for utility) Wheels Tires Wheel Bolt Pattern: 5 x 114.3 mm (5x4.5 inches) Standard Tire Size: Typically 205/70R15 or 205/65R16 (check vehicle sticker for exact specification) 🛡️ Safety Features Ratings Crash Test Ratings: Refer to specific government safety rating agencies (e.g., NHTSA, Euro NCAP) for vehicle-specific scores; generally modest for this era. Active Features ABS: Available on certain trim levels, particularly later models. Traction Control: Rarely equipped on this generation. Passive Features Airbags: Driver and passenger front airbags standard on most models in the specified years. Seatbelts: 3-point front and rear seatbelts, with pre-tensioners for front occupants. Body Structure: Reinforced body structure designed to absorb and dissipate impact energy. 💡 Technology Features Infotainment Audio System: Factory-fitted radio/cassette player or single-CD player, often with basic speaker setup. Aftermarket head unit upgrades are common. Display: Basic instrument cluster; no central infotainment screen on base models. Driver Assistance Cruise Control: Optional on higher trim levels. Parking Assistance: Rear parking sensors may be an aftermarket addition or available on very specific late-model...
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DAIHATSU TERIOS J102 Service Repair Manual 2000-2005
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Terios
Generation Code:
J100/J102/J122
Product Name:
DAIHATSU TERIOS J102 Service Repair Manual 2000-2005
Codes
Chassis Codes:
J102G, J102E, J122G
👋 Introduction
Market Position
Segment:
Compact SUV / Mini SUV
Target Audience:
DIY enthusiasts, independent repair shops, fleet maintenance
Competitive Analysis
Competitors:
Suzuki Vitara, Toyota RAV4 (early generations), Mitsubishi Pajero/Montero Sport (smaller variants)
Key Features
Vehicle Attributes:
Compact size, optional 4WD, fuel efficiency, affordability, utility
Value Proposition
Savings:
Significant cost savings on repairs and maintenance compared to dealership service
📋 Manual Details
Coverage Areas
Engine:
Yes
Transmission:
Yes
Drivetrain:
Yes
Suspension:
Yes
Brakes:
Yes
Steering:
Yes
Electrical System:
Yes
Bodywork:
Yes
Interior:
Yes
HVAC:
Yes
Troubleshooting:
Yes
Wiring Diagrams:
Yes
Page Count
Estimated Pages:
Varies (Digital Download - Comprehensive)
Manual Type
Type:
Service and Repair Workshop Manual
Language
Language:
English
Format
Format:
Digital Download (Likely PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, fuel, ignition, exhaust, cooling, lubrication systems
Drivetrain:
Clutch, manual and automatic transmissions, transfer case, differentials, drive shafts, axles
Chassis:
Front and rear suspension, steering system, braking system (including ABS if equipped)
Electrical:
Battery, charging system, starting system, lighting, instruments, body electricals, ECU diagnostics
Body:
Body panels, doors, windows, interior trim, bumpers, glass
HVAC:
Heating, ventilation, and air conditioning system components and repair
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, inspections
Diagnostics:
Troubleshooting charts, fault code interpretation, diagnostic procedures for all major systems
Repair:
Step-by-step instructions for component removal, disassembly, repair, assembly, and installation
Rebuilding:
Detailed instructions for overhauling engines, transmissions, and other major components
Adjustment:
Procedures for adjusting brakes, clutch, headlights, and other systems
Specifications:
Torque specifications, clearances, fluid capacities, and other critical data
Technical Depth
Depth:
Comprehensive, covering routine maintenance to complete engine and transmission rebuilds
Diagnostic Capabilities:
Advanced diagnostic procedures, including OBD-II scan tool usage and sensor data interpretation
Electrical Detail:
Detailed wiring diagrams, circuit descriptions, and troubleshooting for electrical components
📊 Manual Specifications
File Format
Format:
PDF (typically optimized for viewing and printing)
Searchability:
Likely text-searchable for quick information retrieval
Print Quality
Quality:
High-resolution, suitable for professional printing if desired
Binding Type
Type:
Not applicable for digital download (user prints and binds as needed)
Paper Type
Type:
Not applicable for digital download (user selects paper type for printing)
⚙️ Engine Specifications
Primary Engine
Engine Code:
K3-VE
Configuration:
Inline 4-cylinder, DOHC, 16-valve
Displacement:
1.3 Liters (1298 cc)
Performance
Horsepower:
Approx. 86-90 PS (63-66 kW) at ~6000 RPM (varies slightly by market and tune)
Torque:
Approx. 120-125 Nm (88-92 lb-ft) at ~3200 RPM (varies slightly)
Fuel System
Injection Type:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (Octane rating as per manual recommendation, typically 91 or higher)
Cooling System
Coolant Type:
Ethylene glycol-based coolant (e.g., Daihatsu Super Long Life Coolant or equivalent)
Lubrication System
Oil Type Specification:
API SG/SH/SJ or ILSAC GF-2/GF-3, viscosity grade SAE 10W-30 or 5W-30 (check manual for exact recommendation)
Engine Internals
Block Material:
Aluminum Alloy
Head Material:
Aluminum Alloy
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission (MT)
Optional
Transmission Type:
4-speed Automatic Transmission (AT)
Features
Drivetrain Options:
Rear-Wheel Drive (RWD) or Full-Time 4-Wheel Drive (4WD) with center differential
Fluid Specification Mt
Fluid Type:
GL-4 Hypoid Gear Oil (e.g., SAE 75W-90)
Fluid Specification At
Fluid Type:
Dexron II or Dexron III Automatic Transmission Fluid (ATF)
Fluid Capacity Mt
Capacity:
Approx. 2.2 Liters
Fluid Capacity At
Capacity:
Approx. 5.1 Liters (total system capacity, refill will be less)
📐 Dimensions
Exterior
Length:
Approx. 3,710 - 3,870 mm (depending on bumper and tire size)
Width:
Approx. 1,600 - 1,695 mm
Height:
Approx. 1,620 - 1,705 mm
Wheelbase:
Approx. 2,430 mm
Weights
Curb Weight:
Approx. 1,000 - 1,150 kg (depending on configuration)
Gross Vehicle Weight Rating:
Approx. 1,500 - 1,650 kg
Cargo
Cargo Volume:
Variable, with folding rear seats (specific volume data not readily available in public domain, but designed for utility)
Wheels Tires
Wheel Bolt Pattern:
5 x 114.3 mm (5x4.5 inches)
Standard Tire Size:
Typically 205/70R15 or 205/65R16 (check vehicle sticker for exact specification)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Refer to specific government safety rating agencies (e.g., NHTSA, Euro NCAP) for vehicle-specific scores; generally modest for this era.
Active Features
ABS:
Available on certain trim levels, particularly later models.
Traction Control:
Rarely equipped on this generation.
Passive Features
Airbags:
Driver and passenger front airbags standard on most models in the specified years.
Seatbelts:
3-point front and rear seatbelts, with pre-tensioners for front occupants.
Body Structure:
Reinforced body structure designed to absorb and dissipate impact energy.
💡 Technology Features
Infotainment
Audio System:
Factory-fitted radio/cassette player or single-CD player, often with basic speaker setup. Aftermarket head unit upgrades are common.
Display:
Basic instrument cluster; no central infotainment screen on base models.
Driver Assistance
Cruise Control:
Optional on higher trim levels.
Parking Assistance:
Rear parking sensors may be an aftermarket addition or available on very specific late-model trims.
Connectivity
Bluetooth:
Not typically factory-equipped; requires aftermarket installation.
Usb:
Not factory-equipped.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 - 10,000 km or 6-12 months, depending on driving conditions and oil type used (refer to manual for precise recommendation).
Air Filter Replacement:
Every 20,000 - 40,000 km, or as needed based on operating environment.
Spark Plug Replacement:
Every 40,000 - 100,000 km, depending on spark plug type (standard vs. iridium).
Timing Belt Replacement:
The K3-VE engine uses a timing chain, which generally does not require periodic replacement unless issues arise.
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid:
Dexron II or equivalent power steering fluid (if power steering equipped).
Coolant Capacity:
Approx. 4.5 Liters (system)
Known Issues
Common Wear Items:
CV joints, suspension bushings, exhaust system (rust), clutch wear (manual transmission).
Electrical Quirks:
Occasionally, minor electrical gremlins can appear, often related to aging wiring or connectors. The manual's wiring diagrams are crucial here.
Engine Performance Issues:
Clogged fuel injectors or weak ignition coils can lead to misfires or reduced power.
📚 Vehicle History
Brand Heritage
Daihatsu Focus:
Daihatsu, a subsidiary of Toyota, specializes in compact and fuel-efficient vehicles with a reputation for reliability and affordability.
Model Evolution
First Generation Introduction:
The Daihatsu Terios (J100 platform) was first introduced globally in 1997 as a compact SUV/kei car. The J102 represents an updated version within this first generation.
Generation J100 J102 J122:
This generation, covering roughly 1997-2006, focused on providing practical utility in a compact footprint, often with the option of 4WD.
Production
Manufacturing Location:
Primarily manufactured in Japan and Indonesia.
Sales Performance:
Popular in various Asian and European markets, appreciated for its urban maneuverability and off-road capability for its size.
🏆 Awards & Recognition
Recognitions
General Reputation:
The Terios gained a reputation for being a budget-friendly, capable small SUV, particularly in markets valuing practicality over luxury.
Ratings
Reliability Index:
Generally considered reliable for its class, especially if well-maintained. Specific reliability indices are market-dependent.
Certifications
Emission Standards:
Compliant with relevant emission standards for the model years (e.g., Euro 3/4, JDM standards).
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