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Dodge LX Magnum 2000-2009 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Magnum Platform: LX (Chrysler LY platform) Codes Platform Code: LY 👋 Introduction Market Position Vehicle Class: Full-size station wagon / estate car Competitive Analysis Key Competitors: Chevrolet Impala, Ford Taurus, Buick Lucerne Key Features Vehicle Focus: Rear-wheel drive (RWD) platform, powerful V6 and V8 engine options, spacious interior, unique styling for its segment. 📋 Manual Details Coverage Areas Applicable Years: 2000-2009 Model Variants: All LX Magnum variants Page Count Estimated Pages: 1500+ Manual Type Type: Factory Service Repair Manual (FSM) Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, engine performance, fuel system, exhaust system, cooling system, lubrication system, ignition system, engine control systems (ECU/PCM), transmission (automatic), driveline components (axles, driveshafts, differentials) Chassis: Suspension (front and rear), steering system, braking system (hydraulic, ABS, traction control), wheels and tires Electrical: Charging system, starting system, lighting (headlamps, taillamps, interior), instrument cluster, audio systems, power accessories (windows, locks, mirrors), body control module (BCM), fuse and relay layouts, wiring diagrams Body: Body structure, exterior trim, interior trim, doors, windows, HVAC system (heating, ventilation, and air conditioning), safety systems (airbags, seatbelts) Procedures Included Maintenance: Routine checks, fluid changes, filter replacements, lubrication, belt and hose inspection/replacement Diagnostics: Symptom-based troubleshooting, diagnostic trouble codes (DTCs), scan tool procedures, electrical circuit testing Repair: Component removal and installation, overhaul procedures, adjustments, calibration Technical Data: Torque specifications, clearances, specifications for all major components Technical Depth Depth: Comprehensive: Covers everything from basic maintenance and adjustments to in-depth diagnostics and complete component rebuilds, including detailed wiring diagrams and component locations. 📊 Manual Specifications File Format File Type: PDF Searchability: Fully searchable text content Print Quality Printability: Printable pages for physical use in a workshop environment Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: EGW (3.5L V6 SOHC) Engine Displacement: 3.5 Liters (214 cu in) Horsepower: 200 hp @ 5000 rpm (approx.) Torque: 220 lb-ft @ 4000 rpm (approx.) Optional Engine 1 Engine Code: EZB (2.7L V6 Turbocharged) Engine Displacement: 2.7 Liters (167 cu in) Horsepower: 250 hp @ 5200 rpm (approx.) Torque: 260 lb-ft @ 3200 rpm (approx.) Optional Engine 2 Engine Code: EZH (5.7L V8 HEMI) Engine Displacement: 5.7 Liters (345 cu in) Horsepower: 340 hp @ 5000 rpm (approx.) Torque: 390 lb-ft @ 4000 rpm (approx.) Fuel System Injection Type: Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded gasoline Engine Management ECU Type: Chrysler 'NG' Engine Control Module (ECM) / Powertrain Control Module (PCM) 🔧 Transmission Standard Type: 4-speed automatic (42RLE) Optional Type: 5-speed automatic (W5A580) Features Overdrive: Yes (4th gear and 5th gear where applicable) Fluid Specification 42Rle Fluid: ATF+4 (Mopar P/N 05013457AA or equivalent) W5A580 Fluid: MB 236.10 Specification Automatic Transmission Fluid (e.g., Pentosin ATF1) 📐 Dimensions Exterior Length: 199.1 inches (5057 mm) Width: 74.1 inches (1882 mm) Height: 58.3 inches (1481 mm) Wheelbase: 120.0 inches (3048 mm) Interior Passenger Volume: 105.7 cu ft (2993 liters) Cargo Cargo Volume Rear Seats Up: 39.0 cu ft (1104 liters) Cargo Volume Rear Seats Down: 67.6 cu ft (1914 liters) Weights Curb Weight Min: 3785 lbs (1717 kg) Curb Weight Max: 4178 lbs (1895 kg) Gross Vehicle Weight Rating Gvwr: 4840 - 5000 lbs (2195 - 2268 kg) depending on configuration Towing Towing Capacity: 1000 lbs (454 kg) with trailer tow package 🛡️ Safety Features Ratings NHTSA Frontal Crash Test Driver: ★★★★☆ (4/5 Stars) NHTSA Frontal Crash Test Passenger: ★★★★☆ (4/5 Stars) IIHS Front Offset Crash Test: Good (as of initial testing period) Active Features Traction Control: Standard on most models, optional on early models Electronic Stability Control: Optional on some models, standard on later R/T models Anti Lock Braking System ABS: Standard Passive Features Airbags: Frontal airbags (driver and passenger), optional side-impact airbags Seatbelts: 3-point seatbelts with pretensioners 💡 Technology Features Infotainment Available Systems: Base AM/FM/CD, optional SiriusXM satellite radio, optional Boston Acoustics premium audio system, optional Uconnect hands-free communication system. Driver Assistance Parking Assistance: Optional rear parking assist sensors. Connectivity Uconnect Availability: Available on later models, offering Bluetooth connectivity for calls and audio streaming. 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles (12,070 km) or 6 months, whichever comes first, with synthetic oil. Check manual for specific recommendations. Air Filter Replacement: Every 30,000 miles (48,280 km) or as needed based on inspection. Spark Plug Replacement: 3.5L V6: 100,000 miles (160,934 km). 5.7L V8 HEMI: 100,000 miles (160,934 km) with specialized plugs. Transmission Fluid Change: Every 60,000 miles (96,560 km) or 4 years, whichever comes first. Fluid Specifications Engine Oil Capacity 3.5L: 5.0 quarts (4.7 liters) with filter, SAE 5W-30 Engine Oil Capacity 5.7L: 7.0 quarts (6.6 liters) with filter, SAE 5W-20 (for models with MDS) Coolant Type: HOAT (Hybrid Organic Acid Technology) - Mopar OAT (Orange) coolant or equivalent Known Issues Common Problem...
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Dodge LX Magnum 2000-2009 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Magnum
Platform:
LX (Chrysler LY platform)
Codes
Platform Code:
LY
👋 Introduction
Market Position
Vehicle Class:
Full-size station wagon / estate car
Competitive Analysis
Key Competitors:
Chevrolet Impala, Ford Taurus, Buick Lucerne
Key Features
Vehicle Focus:
Rear-wheel drive (RWD) platform, powerful V6 and V8 engine options, spacious interior, unique styling for its segment.
📋 Manual Details
Coverage Areas
Applicable Years:
2000-2009
Model Variants:
All LX Magnum variants
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Factory Service Repair Manual (FSM)
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, engine performance, fuel system, exhaust system, cooling system, lubrication system, ignition system, engine control systems (ECU/PCM), transmission (automatic), driveline components (axles, driveshafts, differentials)
Chassis:
Suspension (front and rear), steering system, braking system (hydraulic, ABS, traction control), wheels and tires
Electrical:
Charging system, starting system, lighting (headlamps, taillamps, interior), instrument cluster, audio systems, power accessories (windows, locks, mirrors), body control module (BCM), fuse and relay layouts, wiring diagrams
Body:
Body structure, exterior trim, interior trim, doors, windows, HVAC system (heating, ventilation, and air conditioning), safety systems (airbags, seatbelts)
Procedures Included
Maintenance:
Routine checks, fluid changes, filter replacements, lubrication, belt and hose inspection/replacement
Diagnostics:
Symptom-based troubleshooting, diagnostic trouble codes (DTCs), scan tool procedures, electrical circuit testing
Repair:
Component removal and installation, overhaul procedures, adjustments, calibration
Technical Data:
Torque specifications, clearances, specifications for all major components
Technical Depth
Depth:
Comprehensive: Covers everything from basic maintenance and adjustments to in-depth diagnostics and complete component rebuilds, including detailed wiring diagrams and component locations.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Fully searchable text content
Print Quality
Printability:
Printable pages for physical use in a workshop environment
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
EGW (3.5L V6 SOHC)
Engine Displacement:
3.5 Liters (214 cu in)
Horsepower:
200 hp @ 5000 rpm (approx.)
Torque:
220 lb-ft @ 4000 rpm (approx.)
Optional Engine 1
Engine Code:
EZB (2.7L V6 Turbocharged)
Engine Displacement:
2.7 Liters (167 cu in)
Horsepower:
250 hp @ 5200 rpm (approx.)
Torque:
260 lb-ft @ 3200 rpm (approx.)
Optional Engine 2
Engine Code:
EZH (5.7L V8 HEMI)
Engine Displacement:
5.7 Liters (345 cu in)
Horsepower:
340 hp @ 5000 rpm (approx.)
Torque:
390 lb-ft @ 4000 rpm (approx.)
Fuel System
Injection Type:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline
Engine Management
ECU Type:
Chrysler 'NG' Engine Control Module (ECM) / Powertrain Control Module (PCM)
🔧 Transmission
Standard
Type:
4-speed automatic (42RLE)
Optional
Type:
5-speed automatic (W5A580)
Features
Overdrive:
Yes (4th gear and 5th gear where applicable)
Fluid Specification
42Rle Fluid:
ATF+4 (Mopar P/N 05013457AA or equivalent)
W5A580 Fluid:
MB 236.10 Specification Automatic Transmission Fluid (e.g., Pentosin ATF1)
📐 Dimensions
Exterior
Length:
199.1 inches (5057 mm)
Width:
74.1 inches (1882 mm)
Height:
58.3 inches (1481 mm)
Wheelbase:
120.0 inches (3048 mm)
Interior
Passenger Volume:
105.7 cu ft (2993 liters)
Cargo
Cargo Volume Rear Seats Up:
39.0 cu ft (1104 liters)
Cargo Volume Rear Seats Down:
67.6 cu ft (1914 liters)
Weights
Curb Weight Min:
3785 lbs (1717 kg)
Curb Weight Max:
4178 lbs (1895 kg)
Gross Vehicle Weight Rating Gvwr:
4840 - 5000 lbs (2195 - 2268 kg) depending on configuration
Towing
Towing Capacity:
1000 lbs (454 kg) with trailer tow package
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Test Driver:
★★★★☆ (4/5 Stars)
NHTSA Frontal Crash Test Passenger:
★★★★☆ (4/5 Stars)
IIHS Front Offset Crash Test:
Good (as of initial testing period)
Active Features
Traction Control:
Standard on most models, optional on early models
Electronic Stability Control:
Optional on some models, standard on later R/T models
Anti Lock Braking System ABS:
Standard
Passive Features
Airbags:
Frontal airbags (driver and passenger), optional side-impact airbags
Seatbelts:
3-point seatbelts with pretensioners
💡 Technology Features
Infotainment
Available Systems:
Base AM/FM/CD, optional SiriusXM satellite radio, optional Boston Acoustics premium audio system, optional Uconnect hands-free communication system.
Driver Assistance
Parking Assistance:
Optional rear parking assist sensors.
Connectivity
Uconnect Availability:
Available on later models, offering Bluetooth connectivity for calls and audio streaming.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,070 km) or 6 months, whichever comes first, with synthetic oil. Check manual for specific recommendations.
Air Filter Replacement:
Every 30,000 miles (48,280 km) or as needed based on inspection.
Spark Plug Replacement:
3.5L V6: 100,000 miles (160,934 km). 5.7L V8 HEMI: 100,000 miles (160,934 km) with specialized plugs.
Transmission Fluid Change:
Every 60,000 miles (96,560 km) or 4 years, whichever comes first.
Fluid Specifications
Engine Oil Capacity 3.5L:
5.0 quarts (4.7 liters) with filter, SAE 5W-30
Engine Oil Capacity 5.7L:
7.0 quarts (6.6 liters) with filter, SAE 5W-20 (for models with MDS)
Coolant Type:
HOAT (Hybrid Organic Acid Technology) - Mopar OAT (Orange) coolant or equivalent
Known Issues
Common Problem 1:
Early models: Water pump seal leaks, leading to coolant loss. Torque converter shudder with 42RLE transmission.
Common Problem 2:
Rear differential pinion seal leaks. Front suspension components (ball joints, bushings) wear over time.
Common Problem 3:
Chrysler's infamous 'clunk' noise from the rear suspension (often related to trailing arm bushings).
Common Problem 4:
HVAC blower motor resistor failure (leading to non-functional fan speeds).
📚 Vehicle History
Brand Heritage
Brand Focus:
Dodge has a history of performance-oriented vehicles and larger, more muscular American cars.
Model Evolution
Introduction Year:
2004 (for the 2004 model year)
Platform Origin:
Based on the Chrysler LY platform, shared with the Chrysler 300 and Dodge Charger.
Trim Levels:
SE, SXT, R/T, SRT8 (though SRT8 was not a Magnum model, it shared mechanicals with R/T)
Production
Production Years:
2004-2008 (for model years 2005-2008)
Manufacturing Location:
Brampton Assembly Plant, Ontario, Canada
Discontinuation Reason:
Declining sales and Dodge's shift in product strategy towards smaller, more fuel-efficient vehicles.
🏆 Awards & Recognition
Recognitions
Ward S 10 Best Engines:
The 5.7L HEMI V8 engine was recognized by Ward's as one of the 10 Best Engines in 2005.
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