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Aprilia Habana Mojito 50 125 150 2000 All Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Habana / Mojito Year: 2000 Variant Engines: 50cc, 125cc, 150cc Codes Chassis Codes: SC81000 (Habana 50), SC82000 (Habana 125), SC83000 (Habana 150), SR50W (Mojito 50), SR125W (Mojito 125), SR150W (Mojito 150) 👋 Introduction Market Position Target Audience: Aprilia Habana and Mojito scooter owners, DIY mechanics, independent repair shops specializing in scooters. Competitive Analysis Value Proposition: Provides essential technical data and procedural guidance for maintaining and repairing popular Aprilia scooter models, empowering owners to perform their own servicing and reducing reliance on costly dealership repairs. Key Features Manual Utility: Indispensable for understanding the intricate workings of the Habana and Mojito scooters, offering clarity on maintenance schedules and repair techniques. 📋 Manual Details Coverage Areas Systems Covered: Engine mechanicals, fuel system, ignition system, cooling system, exhaust system, transmission (CVT), final drive, suspension (front & rear), steering, braking system (front & rear), electrical system (lighting, starting, charging), chassis, bodywork, instrumentation, troubleshooting. Page Count Estimated Pages: 300-400 Manual Type Type: Service and Repair Manual Language Language: English Format Format: Downloadable Digital File (PDF) 📖 Manual Coverage Systems Covered Engine Mechanicals: Detailed breakdown of cylinder, piston, crankshaft, connecting rod, valves, camshafts (where applicable), timing mechanisms. Fuel System: Carburetor overhaul and adjustment, fuel lines, fuel pump (if applicable), fuel tank maintenance. Electrical System: Wiring diagrams, battery maintenance, starting system (starter motor, solenoid), charging system (alternator, regulator/rectifier), lighting circuits, ignition coil, CDI unit, fuses, relays. Transmission And Drivetrain: Continuously Variable Transmission (CVT) operation, clutch assembly, variator, torque converter, belt inspection and replacement, final drive gears and lubrication. Brakes: Brake caliper service, brake pad replacement, brake fluid flush and bleeding, master cylinder overhaul, drum brake adjustment (rear). Suspension And Steering: Front fork service (oil changes, seal replacement), rear shock absorber inspection and replacement, steering head bearing adjustment, wheel bearing maintenance. Procedures Included Preventative Maintenance: Regular checks, lubrication points, fluid changes (oil, brake fluid, coolant), filter replacements (air, fuel). Troubleshooting: Diagnostic procedures for common starting issues, running problems, electrical faults, braking concerns. Repair And Rebuild: Step-by-step instructions for engine disassembly and reassembly, carburetor rebuild, brake caliper overhaul, suspension component replacement. Technical Depth Depth: Comprehensive (from basic maintenance to complete engine rebuilds and advanced electrical diagnostics). 📊 Manual Specifications File Format File Type: PDF Searchability: Text-searchable PDF for quick information retrieval. Print Quality Print Readability: High-resolution scans/files suitable for printing individual pages or the entire manual. Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine 50Cc Type: Piaggio Hi-Per 2, 2-stroke, single-cylinder, forced air cooling Displacement: 49.4 cc Bore X Stroke: 39 mm x 41.4 mm Compression Ratio: 7.1:1 (approx.) Primary Engine 125Cc Type: Piaggio LEADER, 4-stroke, 2-valve, single-cylinder, forced air cooling Displacement: 124 cc Bore X Stroke: 52 mm x 58.6 mm Compression Ratio: 11.0:1 (approx.) Primary Engine 150Cc Type: Piaggio LEADER, 4-stroke, 2-valve, single-cylinder, forced air cooling Displacement: 151 cc Bore X Stroke: 57 mm x 58.6 mm Compression Ratio: 11.0:1 (approx.) Performance Horsepower 50Cc: Approx. 5-6 HP (varies by market and tuning) Horsepower 125Cc: Approx. 11-12 HP Horsepower 150Cc: Approx. 12-13 HP Fuel System Fuel Delivery 50Cc: Dell'Orto PHVA 12 (carburetor) Fuel Delivery 125 150Cc: Dell'Orto PHVA 17.5 or 18 (carburetor) Fuel Type: Unleaded gasoline Fuel Tank Capacity: 7.5 Liters (including 1.5L reserve) 🔧 Transmission Transmission Type Type: Automatic CVT (Continuously Variable Transmission) Clutch: Automatic centrifugal clutch Drive: V-belt Features Variator Operation: Provides seamless gear ratio changes based on engine speed and load. Fluid Specifications Gear Oil Type: SAE 80W/90 API GL-3 or GL-4 (manual will specify exact grade and quantity) 📐 Dimensions Exterior Habana Length: Approx. 1900 mm Width: Approx. 730 mm Height: Approx. 1150 mm Wheelbase: Approx. 1310 mm Exterior Mojito Length: Approx. 1930 mm Width: Approx. 720 mm Height: Approx. 1145 mm Wheelbase: Approx. 1325 mm Weights Dry Weight 50Cc: Approx. 94 kg Dry Weight 125Cc: Approx. 104 kg Dry Weight 150Cc: Approx. 104 kg Tires Front Tire Size: 3.00-10 (Habana 50/125/150), 120/90-10 (Mojito 50/125/150) Rear Tire Size: 3.50-10 (Habana 50/125/150), 130/90-10 (Mojito 50/125/150) 🛡️ Safety Features Ratings Crash Test Data: N/A (Scooter segment typically not subjected to automotive-style crash testing) Active Features Braking System: Front: Disc brake; Rear: Drum brake (Habana), Disc brake (Mojito) Passive Features Lighting: Headlight, taillight, brake light, turn signals. 💡 Technology Features Infotainment Instrumentation: Analog speedometer, fuel gauge (on some models), indicator lights for turn signals, high beam, oil (2-stroke), engine check light. Driver Assistance N A: N/A (Basic scooter design) Connectivity N A: N/A (Basic scooter design) 🔧 Maintenance Service Intervals Engine Oil Change 125 150Cc: Every 4,000-5,000 km or annually (refer to manual for specific intervals). Spark Plug Replacement: Every 5,000-8,000 km (specific plug types and gap settings in manual). Air Filter Cleaning Replacement: Every 3,000-5,000 km or as needed based on operating conditions. Variator Belt Inspection Replacement: Inspect every 5,000...
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SKU: 468415
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Aprilia Habana Mojito 50 125 150 2000 All Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Habana / Mojito
Year:
2000
Variant Engines:
50cc, 125cc, 150cc
Codes
Chassis Codes:
SC81000 (Habana 50), SC82000 (Habana 125), SC83000 (Habana 150), SR50W (Mojito 50), SR125W (Mojito 125), SR150W (Mojito 150)
👋 Introduction
Market Position
Target Audience:
Aprilia Habana and Mojito scooter owners, DIY mechanics, independent repair shops specializing in scooters.
Competitive Analysis
Value Proposition:
Provides essential technical data and procedural guidance for maintaining and repairing popular Aprilia scooter models, empowering owners to perform their own servicing and reducing reliance on costly dealership repairs.
Key Features
Manual Utility:
Indispensable for understanding the intricate workings of the Habana and Mojito scooters, offering clarity on maintenance schedules and repair techniques.
📋 Manual Details
Coverage Areas
Systems Covered:
Engine mechanicals, fuel system, ignition system, cooling system, exhaust system, transmission (CVT), final drive, suspension (front & rear), steering, braking system (front & rear), electrical system (lighting, starting, charging), chassis, bodywork, instrumentation, troubleshooting.
Page Count
Estimated Pages:
300-400
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Downloadable Digital File (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanicals:
Detailed breakdown of cylinder, piston, crankshaft, connecting rod, valves, camshafts (where applicable), timing mechanisms.
Fuel System:
Carburetor overhaul and adjustment, fuel lines, fuel pump (if applicable), fuel tank maintenance.
Electrical System:
Wiring diagrams, battery maintenance, starting system (starter motor, solenoid), charging system (alternator, regulator/rectifier), lighting circuits, ignition coil, CDI unit, fuses, relays.
Transmission And Drivetrain:
Continuously Variable Transmission (CVT) operation, clutch assembly, variator, torque converter, belt inspection and replacement, final drive gears and lubrication.
Brakes:
Brake caliper service, brake pad replacement, brake fluid flush and bleeding, master cylinder overhaul, drum brake adjustment (rear).
Suspension And Steering:
Front fork service (oil changes, seal replacement), rear shock absorber inspection and replacement, steering head bearing adjustment, wheel bearing maintenance.
Procedures Included
Preventative Maintenance:
Regular checks, lubrication points, fluid changes (oil, brake fluid, coolant), filter replacements (air, fuel).
Troubleshooting:
Diagnostic procedures for common starting issues, running problems, electrical faults, braking concerns.
Repair And Rebuild:
Step-by-step instructions for engine disassembly and reassembly, carburetor rebuild, brake caliper overhaul, suspension component replacement.
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete engine rebuilds and advanced electrical diagnostics).
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Text-searchable PDF for quick information retrieval.
Print Quality
Print Readability:
High-resolution scans/files suitable for printing individual pages or the entire manual.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine 50Cc
Type:
Piaggio Hi-Per 2, 2-stroke, single-cylinder, forced air cooling
Displacement:
49.4 cc
Bore X Stroke:
39 mm x 41.4 mm
Compression Ratio:
7.1:1 (approx.)
Primary Engine 125Cc
Type:
Piaggio LEADER, 4-stroke, 2-valve, single-cylinder, forced air cooling
Displacement:
124 cc
Bore X Stroke:
52 mm x 58.6 mm
Compression Ratio:
11.0:1 (approx.)
Primary Engine 150Cc
Type:
Piaggio LEADER, 4-stroke, 2-valve, single-cylinder, forced air cooling
Displacement:
151 cc
Bore X Stroke:
57 mm x 58.6 mm
Compression Ratio:
11.0:1 (approx.)
Performance
Horsepower 50Cc:
Approx. 5-6 HP (varies by market and tuning)
Horsepower 125Cc:
Approx. 11-12 HP
Horsepower 150Cc:
Approx. 12-13 HP
Fuel System
Fuel Delivery 50Cc:
Dell'Orto PHVA 12 (carburetor)
Fuel Delivery 125 150Cc:
Dell'Orto PHVA 17.5 or 18 (carburetor)
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
7.5 Liters (including 1.5L reserve)
🔧 Transmission
Transmission Type
Type:
Automatic CVT (Continuously Variable Transmission)
Clutch:
Automatic centrifugal clutch
Drive:
V-belt
Features
Variator Operation:
Provides seamless gear ratio changes based on engine speed and load.
Fluid Specifications
Gear Oil Type:
SAE 80W/90 API GL-3 or GL-4 (manual will specify exact grade and quantity)
📐 Dimensions
Exterior Habana
Length:
Approx. 1900 mm
Width:
Approx. 730 mm
Height:
Approx. 1150 mm
Wheelbase:
Approx. 1310 mm
Exterior Mojito
Length:
Approx. 1930 mm
Width:
Approx. 720 mm
Height:
Approx. 1145 mm
Wheelbase:
Approx. 1325 mm
Weights
Dry Weight 50Cc:
Approx. 94 kg
Dry Weight 125Cc:
Approx. 104 kg
Dry Weight 150Cc:
Approx. 104 kg
Tires
Front Tire Size:
3.00-10 (Habana 50/125/150), 120/90-10 (Mojito 50/125/150)
Rear Tire Size:
3.50-10 (Habana 50/125/150), 130/90-10 (Mojito 50/125/150)
🛡️ Safety Features
Ratings
Crash Test Data:
N/A (Scooter segment typically not subjected to automotive-style crash testing)
Active Features
Braking System:
Front: Disc brake; Rear: Drum brake (Habana), Disc brake (Mojito)
Passive Features
Lighting:
Headlight, taillight, brake light, turn signals.
💡 Technology Features
Infotainment
Instrumentation:
Analog speedometer, fuel gauge (on some models), indicator lights for turn signals, high beam, oil (2-stroke), engine check light.
Driver Assistance
N A:
N/A (Basic scooter design)
Connectivity
N A:
N/A (Basic scooter design)
🔧 Maintenance
Service Intervals
Engine Oil Change 125 150Cc:
Every 4,000-5,000 km or annually (refer to manual for specific intervals).
Spark Plug Replacement:
Every 5,000-8,000 km (specific plug types and gap settings in manual).
Air Filter Cleaning Replacement:
Every 3,000-5,000 km or as needed based on operating conditions.
Variator Belt Inspection Replacement:
Inspect every 5,000 km, replace typically between 10,000-15,000 km (depends on wear).
Brake Fluid Flush:
Every 2 years or as per manual recommendations.
Fluid Specifications
Engine Oil Type 125 150Cc:
API SG/SH/SJ, SAE 5W-40 or 10W-40 Synthetic Scooter Oil
Engine Oil Capacity 125 150Cc:
Approx. 0.8 - 1.0 Liter (depending on model, refer to manual)
2 Stroke Oil Type 50Cc:
API TC, JASO FD, ISO-L-EGD certified fully synthetic 2-stroke oil
Brake Fluid Type:
DOT 4
Known Issues
Carburetor Clogging:
Common in older scooters due to fuel varnish; requires regular cleaning and potential jet replacement.
Cvt Belt Wear:
Belts can wear prematurely if subjected to aggressive riding or improper maintenance, leading to slippage and reduced acceleration.
Electrical Connector Corrosion:
Especially in humid climates, electrical connectors can corrode, causing intermittent electrical faults.
Rear Shock ABSorber Leaks:
Over time, rear shock absorbers can develop leaks, affecting ride comfort and handling.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer known for its performance-oriented motorcycles and scooters, with a rich history in motorsport.
Model Evolution
Design Philosophy:
The Habana and Mojito lines represent Aprilia's approach to stylish, retro-inspired urban mobility. The Habana has a more classic scooter aesthetic, while the Mojito adopts a more distinctive 'chunky' and avant-garde design.
Production
Introduction Year:
The Habana and Mojito models were introduced in the late 1990s, with significant updates and variations throughout the early 2000s.
Engine Origins:
The 50cc models utilize Piaggio's reliable Hi-Per 2 two-stroke engine, while the 125cc and 150cc models feature the Piaggio LEADER four-stroke engine, both known for their robust performance in their respective displacement classes.
🏆 Awards & Recognition
Recognitions
Market Segment Recognition:
The Aprilia Habana and Mojito were well-regarded in their segment for their style, handling, and the quality associated with the Aprilia brand. They were popular choices for urban commuting.
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