Aprilia RS125 RS125 2000 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Aprilia Model: RS125 Year: 2000 Codes Model Code: RP 👋 Introduction Market Position Market Segment: Lightweight, performance-oriented sport motorcycle Target Audience: Enthusiast riders, aspiring racers, and owners seeking in-depth maintenance knowledge. Competitive Analysis Competitors: Yamaha YZF-R125, Honda CBR125R, Suzuki GSX-R125 (though some of these models may be later iterations) Key Features Vehicle Strengths: Agile handling, strong performance for its class, sporty aesthetics, capable track day machine. Manual Value Proposition: Provides the technical expertise needed to maintain and repair the Aprilia RS125 to factory standards, extending its lifespan and preserving performance. 📋 Manual Details Coverage Areas Systems Covered: Engine, Transmission, Chassis, Electrical System, Fuel System, Cooling System, Braking System, Suspension, Bodywork, Troubleshooting, Maintenance Schedules, Technical Data Page Count Estimated Pages: 300+ Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: Digital (likely PDF, though not explicitly stated, this is standard for workshop manuals) 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed breakdown and assembly of engine components, piston, rings, cylinder, crankshaft, connecting rod, bearings, valve timing, compression checks. Fuel System: Carburetor (Dell'Orto PHBH 28) adjustment, cleaning, jetting, fuel pump, fuel lines, fuel tank. Cooling System: Radiator, coolant flow, water pump, thermostat, hoses, bleed procedures. Ignition System: CDI unit, ignition coil, spark plug specifications, timing adjustments, stator and rotor inspection. Transmission Drivetrain: Clutch operation, gearbox disassembly and assembly, gear selection mechanism, chain and sprocket wear checks and replacement. Chassis Frame: Frame inspection, steering head bearing adjustment and replacement, swingarm maintenance. Suspension Front: Front fork disassembly, seal replacement, oil level and viscosity specifications, spring preload adjustment. Suspension Rear: Monoshock absorber inspection, linkage lubrication, spring and damping adjustments. Braking System: Hydraulic brake system bleeding, pad inspection and replacement, caliper service, master cylinder maintenance, disc inspection. Electrical System: Wiring diagrams, lighting system, battery maintenance, starter motor, charging system (alternator), fuses, horn, indicators. Bodywork Fairings: Fairing removal and installation, seat, fuel tank, fenders. Procedures Included Preventive Maintenance: Oil change intervals, spark plug replacement, air filter cleaning/replacement, chain lubrication and adjustment, brake fluid flush, coolant checks. Troubleshooting: Diagnostic procedures for common running issues, electrical faults, starting problems, and performance degradation. Engine Rebuild: Comprehensive step-by-step instructions for engine overhauls, including torque specifications for critical fasteners. Suspension Service: Detailed fork and shock absorber servicing, including fluid types and quantities. Carburetor Tuning: Step-by-step guidance on adjusting and rebuilding the carburetor for optimal performance. Electrical Diagnostics: Guidance on using multimeters, checking continuity, and diagnosing electrical faults using wiring diagrams. Technical Depth Depth: Comprehensive, covering basic maintenance to complete engine and chassis rebuilds. Suitable for both amateur mechanics and professional workshops. 📊 Manual Specifications File Format File Format: PDF (Assumed, industry standard for digital manuals) Print Quality Print Quality: High resolution for clear diagrams and text (assumed for digital manual) Binding Type Binding Type: N/A (Digital format) Paper Type Paper Type: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Type: Two-stroke, single-cylinder, liquid-cooled Displacement: 124.8 cc (125cc class) Bore X Stroke: 54 mm x 54.5 mm Compression Ratio: 8.6:1 (typical, may vary slightly) Power Delivery: Rotary valve induction, expansion chamber exhaust system for optimized two-stroke powerband. Performance Horsepower: Approx. 30-34 HP (varies by market regulations and tuning) Torque: Approx. 20-22 Nm Fuel System Carburetor Model: Dell'Orto PHBH 28 AS Fuel Type: Unleaded gasoline (RON 95 or higher recommended) Oil Mixing: Automatic oil injection system (separate oil reservoir). 🔧 Transmission Standard Gearbox Type: 6-speed sequential constant mesh Clutch Type: Wet multi-plate, cable-actuated Features Gear Ratios: Specific ratios detailed within the manual, crucial for performance tuning. Final Drive: Chain drive, 12/42 sprockets (typical, may vary). 📐 Dimensions Exterior Length: Approx. 1950 mm Width: Approx. 720 mm Height: Approx. 1110 mm Wheelbase: Approx. 1345 mm Weights Dry Weight: Approx. 131 kg Gross Vehicle Weight Rating: Approx. 290 kg Fuel Tank Capacity: 7.5 Liters (including 1.5 Liter reserve) 🛡️ Safety Features Ratings Safety Standards: Meets relevant European motorcycle safety standards of its era. Active Features Braking System Type: Front: Disc brake, Rear: Disc brake. Hydraulic actuation. Tire Size Front: 110/70-17 Tire Size Rear: 150/60-17 Passive Features Lighting: Halogen headlight, LED tail light (typical). Frame Design: Aluminum alloy twin-spar frame for rigidity and light weight. 💡 Technology Features Infotainment Dashboard: Analog tachometer, speedometer, odometer, trip meter, coolant temperature warning light, oil level warning light. Driver Assistance ABS: Not typically equipped on the 2000 model year. Connectivity Connectivity Features: None (basic mechanical motorcycle). 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000 km or annually. Manual specifies detailed procedure. Spark Plug Replacement: Every 5,000 km. Manual provides specific gap and type. Air Filter Cleaning: Every 3,000 km. Manual details cleaning and re-oiling procedure. Chain Maintenance: Lubricate every 500 km, adjust tension as needed. Manual provides correct tension specification. Fluid Specifications Engine Oil: API TC, JASO FD certified two-stroke engine oil (for oil injection). Coolant: Mixture of 50% ethylene glycol-based...
Lightweight, performance-oriented sport motorcycle
Target Audience:
Enthusiast riders, aspiring racers, and owners seeking in-depth maintenance knowledge.
Competitive Analysis
Competitors:
Yamaha YZF-R125, Honda CBR125R, Suzuki GSX-R125 (though some of these models may be later iterations)
Key Features
Vehicle Strengths:
Agile handling, strong performance for its class, sporty aesthetics, capable track day machine.
Manual Value Proposition:
Provides the technical expertise needed to maintain and repair the Aprilia RS125 to factory standards, extending its lifespan and preserving performance.
Can occur due to worn exhaust power valve, incorrect jetting, or carbon buildup.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian motorcycle manufacturer with a strong racing pedigree, particularly in smaller displacement classes.
Model Evolution
Rs Series Heritage:
The RS125 has a long lineage, evolving from earlier models like the AF1. It became renowned for its performance and track-day capability, often considered a benchmark in the 125cc sportbike category.
Production
Production Period:
The RS125 was in production for many years, with significant updates over time. The 2000 model represents a specific iteration within this history.
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Racing Success:
The RS125 platform has a significant history in various motorsport competitions, including world championships in the 125cc Grand Prix class.
Ratings
Class Benchmark:
Widely regarded as one of the best-performing and best-handling 125cc sportbikes of its era, inspiring many later models.
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