Arctic Cat ZR 600 2000 Workshop Service Repair Manual
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Basic Information
Identification
Make:
Arctic Cat
Model:
ZR 600
Year:
2000
Product Type:
Workshop Service Repair Manual Download
Introduction
Market Position
Target Audience:
Do-it-yourselfer and experienced mechanic
Competitive Analysis
Value Proposition:
Inexpensive way to keep vehicle working properly, avoids costly dealer repairs.
Key Features
Content Detail:
Complete disassembly level of detail with hundreds of photos and illustrations.
Ease Of Use:
Printable pages, numbered table of contents for quick information retrieval.
Manual Details
Coverage Areas
General Information:
Covered
Engine:
Covered
Engine Related Items:
Covered
Fuel Systems:
Covered
Engine Electrical Systems:
Covered
Chassis Electrical Systems:
Covered
Steering And Body:
Covered
Drive Train System And Brake Systems:
Covered
Track Rear Suspension:
Covered
Page Count
Estimated Pages:
Hundreds of Pages (Printable)
Manual Type
Type:
Workshop Service Repair Manual
Completeness:
Complete Official Full Factory Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant Download
System Compatibility:
All PC based Windows operating systems and Mac
Required Software:
Adobe PDF Reader
Manual Coverage
Systems Covered
Engine Mechanical:
Detailed coverage including disassembly, inspection, and reassembly of engine components.
Engine Electrical:
Comprehensive coverage of ignition systems, charging systems, and related components.
Fuel System:
Detailed information on carburetors, fuel lines, fuel pump, and related components.
Drivetrain:
Includes chain drive, clutch system, and gearbox maintenance and repair.
Suspension:
Front and rear suspension systems, including shock absorbers and suspension linkages.
Steering:
Complete steering system components, including handlebars, steering post, and ski assembly.
Brakes:
Brake system operation, maintenance, and repair of hydraulic components.
Electrical Chassis:
Coverage of lighting systems, gauges, and wiring harnesses.
Bodywork:
Information on body panels, seat, and other external components.
Procedures Included
Maintenance:
Routine maintenance procedures, lubrication, and inspections.
Troubleshooting:
Diagnostic procedures and solutions for common issues.
Repair:
Step-by-step repair instructions for all covered systems.
Disassembly Reassembly:
Complete disassembly and reassembly instructions for major components.
Electrical Diagnostics:
Detailed troubleshooting and repair for electrical system problems, including wiring diagrams.
Technical Depth
Depth:
In-depth, professional quality, guiding from basic maintenance to advanced repair.
Instruction Style:
Step-by-step numbered instructions with detailed substeps.
Illustrations:
Hundreds of photos and illustrations, drawings, and enlarged inset views.
Critical Information:
Notes, cautions, and warnings throughout each chapter.
Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Printable without any restriction
Resolution:
Professional quality, high-resolution for clarity.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Engine Specifications
Primary Engine
Engine Type:
2-Stroke
Displacement:
Approx. 599cc (specific details within manual)
Performance
Horsepower:
Typically in the 100-120 HP range for this model year (specifics in manual)
Torque:
Specifications to be found within the manual.
Fuel System
Carburetion:
Dual Carburetors (likely Mikuni VM series, specific model numbers in manual)
Fuel Type:
Pre-mixed gasoline/oil or separate oil injection system (details in manual)
Transmission
Standard
Type:
CVT (Continuously Variable Transmission) with Arctic Cat's Arctic Drive System
Optional
Optional Transmissions:
N/A (CVT standard for this model)
Features
Clutch System:
Primary and Secondary Clutch (Drive and Driven Clutches) with detailed adjustment and maintenance procedures in manual.
Dimensions
Exterior
Chassis Type:
Phazer Chassis (likely based on industry nomenclature for Arctic Cat)
Weights
Dry Weight:
Approx. 430-450 lbs (specifics in manual)
Safety Features
Ratings
Crash Test Ratings:
N/A (Snowmobiles are not subject to traditional automotive crash testing)
Active Features
Braking System:
Hydraulic disc brake (detailed maintenance and bleeding procedures in manual)
Passive Features
Safety Switches:
Kill switch/lanyard safety system covered in electrical section.
Technology Features
Infotainment
Gauge Cluster:
Includes speedometer, tachometer, odometer, and indicator lights (details in electrical section).
Driver Assistance
Assistance Features:
N/A (Focus on mechanical and electrical systems)
Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific pre-mix ratios or oil injection system recommendations.
Spark Plug Replacement:
Intervals provided in manual based on usage.
Clutch Inspection:
Regular inspection of primary and secondary clutches recommended (detailed in manual).
Fluid Specifications
Coolant:
Specific coolant type and mixture ratio detailed in manual (likely ethylene glycol based).
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid specified in manual.
2-Stroke Oil:
Specific Arctic Cat branded or compatible 2-stroke oil required for pre-mix or injection (details in manual).
Known Issues
Clutch Wear:
Common wear on clutch sheaves and rollers; maintenance procedures in manual address this.
Suspension Bushings:
Potential wear on suspension bushings requiring inspection and replacement as per manual guidance.
Carburetor Tuning:
Carburetors may require periodic adjustment or cleaning; manual provides detailed procedures.
Vehicle History
Brand Heritage
Brand Focus:
Arctic Cat is a long-standing manufacturer of snowmobiles, ATVs, and utility vehicles.
Model Evolution
Zr Series Significance:
The ZR series was known for its performance-oriented design and sporty handling.
Production
Manufacturing Location:
Typically manufactured in Thief River Falls, Minnesota, USA (details in manual)
Awards & Recognition
Recognitions
Model Awards:
Specific awards for the 2000 ZR 600 are not detailed in the product description, but the ZR line generally received positive reviews for performance in its era.
Inexpensive way to keep vehicle working properly, avoids costly dealer repairs.
Key Features
Content Detail:
Complete disassembly level of detail with hundreds of photos and illustrations.
Ease Of Use:
Printable pages, numbered table of contents for quick information retrieval.
Manual Details
Coverage Areas
General Information:
Covered
Engine:
Covered
Engine Related Items:
Covered
Fuel Systems:
Covered
Engine Electrical Systems:
Covered
Chassis Electrical Systems:
Covered
Steering And Body:
Covered
Drive Train System And Brake Systems:
Covered
Track Rear Suspension:
Covered
Page Count
Estimated Pages:
Hundreds of Pages (Printable)
Manual Type
Type:
Workshop Service Repair Manual
Completeness:
Complete Official Full Factory Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant Download
System Compatibility:
All PC based Windows operating systems and Mac
Required Software:
Adobe PDF Reader
Manual Coverage
Systems Covered
Engine Mechanical:
Detailed coverage including disassembly, inspection, and reassembly of engine components.
Engine Electrical:
Comprehensive coverage of ignition systems, charging systems, and related components.
Fuel System:
Detailed information on carburetors, fuel lines, fuel pump, and related components.
Drivetrain:
Includes chain drive, clutch system, and gearbox maintenance and repair.
Suspension:
Front and rear suspension systems, including shock absorbers and suspension linkages.
Steering:
Complete steering system components, including handlebars, steering post, and ski assembly.
Brakes:
Brake system operation, maintenance, and repair of hydraulic components.
Electrical Chassis:
Coverage of lighting systems, gauges, and wiring harnesses.
Bodywork:
Information on body panels, seat, and other external components.
Procedures Included
Maintenance:
Routine maintenance procedures, lubrication, and inspections.
Troubleshooting:
Diagnostic procedures and solutions for common issues.
Repair:
Step-by-step repair instructions for all covered systems.
Disassembly Reassembly:
Complete disassembly and reassembly instructions for major components.
Electrical Diagnostics:
Detailed troubleshooting and repair for electrical system problems, including wiring diagrams.
Technical Depth
Depth:
In-depth, professional quality, guiding from basic maintenance to advanced repair.
Instruction Style:
Step-by-step numbered instructions with detailed substeps.
Illustrations:
Hundreds of photos and illustrations, drawings, and enlarged inset views.
Critical Information:
Notes, cautions, and warnings throughout each chapter.
Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Printable without any restriction
Resolution:
Professional quality, high-resolution for clarity.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Engine Specifications
Primary Engine
Engine Type:
2-Stroke
Displacement:
Approx. 599cc (specific details within manual)
Performance
Horsepower:
Typically in the 100-120 HP range for this model year (specifics in manual)
Torque:
Specifications to be found within the manual.
Fuel System
Carburetion:
Dual Carburetors (likely Mikuni VM series, specific model numbers in manual)
Fuel Type:
Pre-mixed gasoline/oil or separate oil injection system (details in manual)
Transmission
Standard
Type:
CVT (Continuously Variable Transmission) with Arctic Cat's Arctic Drive System
Optional
Optional Transmissions:
N/A (CVT standard for this model)
Features
Clutch System:
Primary and Secondary Clutch (Drive and Driven Clutches) with detailed adjustment and maintenance procedures in manual.
Dimensions
Exterior
Chassis Type:
Phazer Chassis (likely based on industry nomenclature for Arctic Cat)
Weights
Dry Weight:
Approx. 430-450 lbs (specifics in manual)
Safety Features
Ratings
Crash Test Ratings:
N/A (Snowmobiles are not subject to traditional automotive crash testing)
Active Features
Braking System:
Hydraulic disc brake (detailed maintenance and bleeding procedures in manual)
Passive Features
Safety Switches:
Kill switch/lanyard safety system covered in electrical section.
Technology Features
Infotainment
Gauge Cluster:
Includes speedometer, tachometer, odometer, and indicator lights (details in electrical section).
Driver Assistance
Assistance Features:
N/A (Focus on mechanical and electrical systems)
Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific pre-mix ratios or oil injection system recommendations.
Spark Plug Replacement:
Intervals provided in manual based on usage.
Clutch Inspection:
Regular inspection of primary and secondary clutches recommended (detailed in manual).
Fluid Specifications
Coolant:
Specific coolant type and mixture ratio detailed in manual (likely ethylene glycol based).
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid specified in manual.
2-Stroke Oil:
Specific Arctic Cat branded or compatible 2-stroke oil required for pre-mix or injection (details in manual).
Known Issues
Clutch Wear:
Common wear on clutch sheaves and rollers; maintenance procedures in manual address this.
Suspension Bushings:
Potential wear on suspension bushings requiring inspection and replacement as per manual guidance.
Carburetor Tuning:
Carburetors may require periodic adjustment or cleaning; manual provides detailed procedures.
Vehicle History
Brand Heritage
Brand Focus:
Arctic Cat is a long-standing manufacturer of snowmobiles, ATVs, and utility vehicles.
Model Evolution
Zr Series Significance:
The ZR series was known for its performance-oriented design and sporty handling.
Production
Manufacturing Location:
Typically manufactured in Thief River Falls, Minnesota, USA (details in manual)
Awards & Recognition
Recognitions
Model Awards:
Specific awards for the 2000 ZR 600 are not detailed in the product description, but the ZR line generally received positive reviews for performance in its era.
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