Detailed disassembly, inspection, and reassembly of engine components (cylinder head, block, pistons, crankshaft, camshafts, valves).
Engine Performance:
Fuel injection strategies, ignition timing, emissions control systems (EGR, catalytic converter), diagnostic trouble codes (DTCs), sensor testing (MAF, O2, TPS).
Transmission:
4-speed automatic transmission (42LE) service, including torque converter, valve body, clutch packs, band adjustments, fluid capacities, and troubleshooting.
Electrical System:
Wiring diagrams, component location, fuse and relay identification, power distribution, charging system (alternator, battery), starting system (starter motor), lighting circuits, instrument cluster diagnostics.
Brakes:
Front and rear brake system service, including disc brake rotor and pad replacement, caliper service, brake fluid flush, ABS system diagnostics and component testing.
Suspension Steering:
Front and rear suspension component service (struts, control arms, ball joints, bushings), wheel alignment specifications, power steering system service.
Procedures Included
Routine Maintenance:
Oil change procedures, filter replacements (oil, air, fuel), spark plug replacement, coolant checks and flushes, brake fluid checks and replacement.
Diagnostic Troubleshooting:
Systematic troubleshooting guides based on symptoms, diagnostic trouble code (DTC) interpretation and resolution, component testing procedures.
Repair Replacement:
Step-by-step instructions for component repair and replacement, including engine components, transmission, suspension parts, brake assemblies, and electrical modules.
Technical Depth
Depth:
Comprehensive, covering from basic maintenance to complete engine and transmission rebuilds, including detailed torque specifications, diagnostic flowcharts, and component tolerances.
📊 Manual Specifications
File Format
PDF Quality:
High-resolution, searchable text, layer separation for diagrams, bookmark functionality.
Print Quality
Print Readability:
Optimized for clear printing with legible diagrams and text.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
SOHC V6
Displacement:
3.5 Liters (215 cu in)
Engine Code:
EGA
Performance
Horsepower:
214 hp @ 5800 rpm
Torque:
216 lb-ft @ 4400 rpm
Fuel System
Induction:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (87 Octane Recommended)
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (API Certified)
Engine Oil Capacity:
4.5 US Quarts (4.3 Liters) with filter change
Coolant Type:
Chrysler HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant (e.g., Mopar 05142915AA)
🔧 Transmission
Standard
Transmission Type:
4-Speed Automatic
Transmission Model:
42LE
Features
Overdrive:
Yes
Driver Selectable Modes:
Yes (Normal, Performance)
Fluid Specifications
Transmission Fluid Type:
ATF+4 (Automatic Transmission Fluid - Type 9602, Mopar P/N 05013457AA)
Transmission Fluid Capacity:
Approximately 4.5 US Quarts (4.3 Liters) for dry fill, 9.5 US Quarts (9.0 Liters) for total capacity.
📐 Dimensions
Exterior
Length:
199.7 inches (5072 mm)
Width:
74.4 inches (1890 mm)
Height:
57.0 inches (1448 mm)
Wheelbase:
112.1 inches (2847 mm)
Interior
Front Headroom:
39.1 inches (993 mm)
Front Legroom:
42.4 inches (1077 mm)
Rear Headroom:
38.1 inches (968 mm)
Rear Legroom:
37.0 inches (940 mm)
Cargo
Trunk Volume:
16.0 cubic feet (453 Liters)
Weights
Curb Weight:
Approximately 3730 lbs (1692 kg)
Gross Vehicle Weight Rating:
Approximately 4770 lbs (2164 kg)
🛡️ Safety Features
Ratings
NHTSA Driver Front Impact:
4-Star
NHTSA Passenger Front Impact:
4-Star
Active Features
ABS:
Standard (Anti-lock Braking System)
Traction Control:
Optional (Traction Control System - TCS)
Passive Features
Airbags:
Standard Front Driver and Passenger Airbags
Seatbelts:
Three-point front and rear seatbelts with pretensioners and load limiters.
💡 Technology Features
Infotainment
Audio System:
Premium Infinity speaker system, AM/FM stereo with cassette and optional CD player.
Climate Control:
Automatic Climate Control (ACC) with dual-zone temperature settings.
Driver Assistance
Cruise Control:
Standard
Remote Keyless Entry:
Optional
Connectivity
Onboard Diagnostics:
OBD-II compliant.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first (under normal driving conditions).
Air Filter Replacement:
Every 15,000 miles (24,000 km) or 12 months.
Spark Plug Replacement:
Every 100,000 miles (160,000 km) with platinum-tipped spark plugs (e.g., Champion Professional).
Transmission Fluid Change:
Every 30,000 miles (48,000 km) or 24 months, or more frequently under severe driving conditions.
Fluid Specifications
Brake Fluid Type:
DOT 3 (Chrysler P/N 04302190AA)
Power Steering Fluid Type:
Chrysler Power Steering Fluid (Mopar P/N 05140144AA) or equivalent Dexron III.