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Mitsubishi Airtrek 2.0L Turbo Complete Workshop Service Repair Manual 2001 2002 2003 2004 2005

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🏷️ Basic Information Identification Make: Mitsubishi Model: Airtrek Model Alias: Outlander (First Generation - International Markets) Production Years: 2001-2005 (for this specific manual) Engine Variant: 2.0L Turbocharged (4G63T variant likely) Codes Chassis Code Prefix: CU/CL (common for this generation) Engine Code Example: 4G63T (likely variant) 👋 Introduction Market Position Segment: Compact SUV/Crossover Target Audience: DIY mechanics, independent repair shops, enthusiasts seeking in-depth knowledge Competitive Analysis Key Competitors: Honda CR-V, Toyota RAV4, Subaru Forester, Nissan X-Trail (similar era) Key Features Unique Selling Proposition: Turbocharged 2.0L engine offers enhanced performance in the compact SUV segment Value Proposition Cost Savings: Enables users to perform their own repairs, saving significant labor costs 📋 Manual Details Coverage Coverage Areas: All Model/Engine/Trim/Transmission Types Covered, Comprehensive Service & Repair Procedures A-Z Format Manual Type: Complete Workshop Service Repair Manual Language: English Format: Downloadable Digital File (PDF) Delivery Delivery Method: Instant Email Delivery Post-Payment Usability Printing Capability: Printable (single page, chapter, or entire manual) Device Compatibility: PC, MAC, Tablets, Smartphones Software Requirement: Adobe Reader (free download) 📖 Manual Coverage Systems Covered Engine: Engine mechanical, lubrication, cooling, fuel, ignition, emissions control, turbocharger system, engine management (ECU) Transmission: Automatic Transmission (AT), Manual Transmission (MT) specifications, operation, removal, installation, overhaul Drivetrain: All-Wheel Drive (AWD) system, propeller shaft, drive shafts, differential, hub bearings Suspension: Front suspension (MacPherson strut, control arms), Rear suspension (multi-link), shock absorbers, springs, bushings Steering: Power steering system, steering column, steering gear Brakes: Front and rear disc brakes, ABS system, parking brake, brake hydraulics, brake pad/rotor replacement Electrical: Battery, charging system (alternator), starting system, lighting, instrument cluster, wiring diagrams, fuses, relays, ECUs Body: Body panels, doors, windows, locks, interior trim, exterior trim, glass replacement, seal replacement HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant, compressor, A/C service Body Electrical: Wipers, washers, power windows, power locks, mirrors, horn, audio system wiring Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks/changes, tune-ups, spark plug replacement Diagnostics: Troubleshooting guides, symptom-based diagnostics, diagnostic trouble codes (DTCs), scan tool procedures Repair: Engine component replacement (pistons, rods, valves), turbocharger repair/replacement, transmission rebuild, suspension component replacement, brake caliper overhaul, electrical component repair Installation: Component installation, accessory fitting, replacement part installation procedures Special Tools: Identification and usage of special tools required for specific repair procedures Technical Depth Depth: Detailed step-by-step instructions with pictures for all areas of servicing and repairs Diagnostics Level: Advanced diagnostics and troubleshooting Rebuild Procedures: Comprehensive engine and transmission overhaul procedures 📊 Manual Specifications File Attributes File Format: PDF Searchability: Likely searchable text content (standard for professionally produced PDFs) Physical Attributes Print Quality: High Quality (implied by description) Binding Type: N/A (Downloadable - User Prints and Binds) Paper Type: N/A (Downloadable - User Selects) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-Cylinder, DOHC, 16 Valves, Turbocharged Engine Code Typical: 4G63T (Evolution variant or similar) Displacement: 1997 cc (2.0 Liters) Performance Horsepower Approx: 200-240 HP (varies by specific tune and market) Torque Approx: 200-220 lb-ft (varies by specific tune and market) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Turbocharged with Intercooler Fuel Type: Unleaded Gasoline (Premium recommended for turbo models) Turbocharger Turbocharger Type: Garrett or Mitsubishi Heavy Industries (MHI) likely, Water-cooled 🔧 Transmission Standard Transmission Type Offered: 5-Speed Manual Transmission (5MT) and 4-Speed Automatic Transmission (4AT) with INVECS-II Optional Transmission Type Optional: Sportronic (Tiptronic-style manual shifting for AT) Features Drivetrain Options: All-Wheel Drive (AWD) is standard on turbo models, FWD may be available on non-turbo variants Fluid Specs Atf Type 4At: DIA QUEEN ATF SP-III or equivalent Manual Gear Oil Type: API GL-4 or GL-5, SAE 75W-90 📐 Dimensions Exterior Length Approx: 4555 mm (179.3 in) Width Approx: 1775 mm (69.9 in) Height Approx: 1620 mm (63.8 in) Wheelbase Approx: 2630 mm (103.5 in) Weights Curb Weight Approx: 1550 - 1650 kg (3417 - 3638 lbs) depending on transmission and trim 🛡️ Safety Features Ratings Crash Test Performance: Refer to specific regional safety agency reports (e.g., NHTSA, Euro NCAP) for detailed ratings of the first-generation Outlander/Airtrek. Active Features ABS: Standard (Anti-lock Braking System) E Brake Distribution: Electronic Brake-force Distribution (EBD) likely included with ABS Passive Features Airbags: Front airbags for driver and passenger (standard), Side airbags and curtain airbags may be optional depending on trim level and market Seatbelts: 3-point seatbelts with pre-tensioners and force limiters 💡 Technology Features Infotainment Audio System: Factory fitted AM/FM/CD player, potentially with cassette. Speaker configurations vary by trim. Navigation: Optional factory navigation system may have been available on higher trims, likely a GPS unit with early map data. Driver Assistance Cruise Control: Standard on most models, particularly turbo variants. Traction Control: Optional or standard on higher trims, often integrated with AWD system. Connectivity Auxiliary Input: Unlikely to have factory AUX or USB input; aftermarket solutions commonly used. 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles (12,000 km) or 6 months, whichever comes...
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SKU: 199762
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Mitsubishi Airtrek 2.0L Turbo Complete Workshop Service Repair Manual 2001 2002 2003 2004 2005
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Airtrek
Model Alias:
Outlander (First Generation - International Markets)
Production Years:
2001-2005 (for this specific manual)
Engine Variant:
2.0L Turbocharged (4G63T variant likely)
Codes
Chassis Code Prefix:
CU/CL (common for this generation)
Engine Code Example:
4G63T (likely variant)
👋 Introduction
Market Position
Segment:
Compact SUV/Crossover
Target Audience:
DIY mechanics, independent repair shops, enthusiasts seeking in-depth knowledge
Competitive Analysis
Key Competitors:
Honda CR-V, Toyota RAV4, Subaru Forester, Nissan X-Trail (similar era)
Key Features
Unique Selling Proposition:
Turbocharged 2.0L engine offers enhanced performance in the compact SUV segment
Value Proposition
Cost Savings:
Enables users to perform their own repairs, saving significant labor costs
📋 Manual Details
Coverage
Coverage Areas:
All Model/Engine/Trim/Transmission Types Covered, Comprehensive Service & Repair Procedures A-Z
Format
Manual Type:
Complete Workshop Service Repair Manual
Language:
English
Format:
Downloadable Digital File (PDF)
Delivery
Delivery Method:
Instant Email Delivery Post-Payment
Usability
Printing Capability:
Printable (single page, chapter, or entire manual)
Device Compatibility:
PC, MAC, Tablets, Smartphones
Software Requirement:
Adobe Reader (free download)
📖 Manual Coverage
Systems Covered
Engine:
Engine mechanical, lubrication, cooling, fuel, ignition, emissions control, turbocharger system, engine management (ECU)
Transmission:
Automatic Transmission (AT), Manual Transmission (MT) specifications, operation, removal, installation, overhaul
Drivetrain:
All-Wheel Drive (AWD) system, propeller shaft, drive shafts, differential, hub bearings
Suspension:
Front suspension (MacPherson strut, control arms), Rear suspension (multi-link), shock absorbers, springs, bushings
Steering:
Power steering system, steering column, steering gear
Brakes:
Front and rear disc brakes, ABS system, parking brake, brake hydraulics, brake pad/rotor replacement
Electrical:
Battery, charging system (alternator), starting system, lighting, instrument cluster, wiring diagrams, fuses, relays, ECUs
Body:
Body panels, doors, windows, locks, interior trim, exterior trim, glass replacement, seal replacement
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant, compressor, A/C service
Body Electrical:
Wipers, washers, power windows, power locks, mirrors, horn, audio system wiring
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks/changes, tune-ups, spark plug replacement
Diagnostics:
Troubleshooting guides, symptom-based diagnostics, diagnostic trouble codes (DTCs), scan tool procedures
Repair:
Engine component replacement (pistons, rods, valves), turbocharger repair/replacement, transmission rebuild, suspension component replacement, brake caliper overhaul, electrical component repair
Installation:
Component installation, accessory fitting, replacement part installation procedures
Special Tools:
Identification and usage of special tools required for specific repair procedures
Technical Depth
Depth:
Detailed step-by-step instructions with pictures for all areas of servicing and repairs
Diagnostics Level:
Advanced diagnostics and troubleshooting
Rebuild Procedures:
Comprehensive engine and transmission overhaul procedures
📊 Manual Specifications
File Attributes
File Format:
PDF
Searchability:
Likely searchable text content (standard for professionally produced PDFs)
Physical Attributes
Print Quality:
High Quality (implied by description)
Binding Type:
N/A (Downloadable - User Prints and Binds)
Paper Type:
N/A (Downloadable - User Selects)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-Cylinder, DOHC, 16 Valves, Turbocharged
Engine Code Typical:
4G63T (Evolution variant or similar)
Displacement:
1997 cc (2.0 Liters)
Performance
Horsepower Approx:
200-240 HP (varies by specific tune and market)
Torque Approx:
200-220 lb-ft (varies by specific tune and market)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), Turbocharged with Intercooler
Fuel Type:
Unleaded Gasoline (Premium recommended for turbo models)
Turbocharger
Turbocharger Type:
Garrett or Mitsubishi Heavy Industries (MHI) likely, Water-cooled
🔧 Transmission
Standard
Transmission Type Offered:
5-Speed Manual Transmission (5MT) and 4-Speed Automatic Transmission (4AT) with INVECS-II
Optional
Transmission Type Optional:
Sportronic (Tiptronic-style manual shifting for AT)
Features
Drivetrain Options:
All-Wheel Drive (AWD) is standard on turbo models, FWD may be available on non-turbo variants
Fluid Specs
Atf Type 4At:
DIA QUEEN ATF SP-III or equivalent
Manual Gear Oil Type:
API GL-4 or GL-5, SAE 75W-90
📐 Dimensions
Exterior
Length Approx:
4555 mm (179.3 in)
Width Approx:
1775 mm (69.9 in)
Height Approx:
1620 mm (63.8 in)
Wheelbase Approx:
2630 mm (103.5 in)
Weights
Curb Weight Approx:
1550 - 1650 kg (3417 - 3638 lbs) depending on transmission and trim
🛡️ Safety Features
Ratings
Crash Test Performance:
Refer to specific regional safety agency reports (e.g., NHTSA, Euro NCAP) for detailed ratings of the first-generation Outlander/Airtrek.
Active Features
ABS:
Standard (Anti-lock Braking System)
E Brake Distribution:
Electronic Brake-force Distribution (EBD) likely included with ABS
Passive Features
Airbags:
Front airbags for driver and passenger (standard), Side airbags and curtain airbags may be optional depending on trim level and market
Seatbelts:
3-point seatbelts with pre-tensioners and force limiters
💡 Technology Features
Infotainment
Audio System:
Factory fitted AM/FM/CD player, potentially with cassette. Speaker configurations vary by trim.
Navigation:
Optional factory navigation system may have been available on higher trims, likely a GPS unit with early map data.
Driver Assistance
Cruise Control:
Standard on most models, particularly turbo variants.
Traction Control:
Optional or standard on higher trims, often integrated with AWD system.
Connectivity
Auxiliary Input:
Unlikely to have factory AUX or USB input; aftermarket solutions commonly used.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first (standard recommendation; consult manual for specifics)
Air Filter Replacement:
Every 15,000 - 30,000 miles (24,000 - 48,000 km), or as needed based on driving conditions
Spark Plug Replacement:
Every 30,000 - 60,000 miles (48,000 - 96,000 km) depending on plug type (iridium recommended)
Fluid Specifications
Engine Oil Type Grade:
API SL or SM, ILSAC GF-3 or GF-4, SAE 5W-30 or 10W-30 (consult manual for exact spec, likely synthetic blend or full synthetic for turbo)
Engine Oil Capacity Approx:
4.0 - 4.5 Liters (4.2 - 4.8 Quarts) with filter change
Coolant Type:
Mitsubishi Dia Queen Super Long Life Coolant (Green) or equivalent Ethylene Glycol-based coolant with OAT (Organic Acid Technology)
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Turbocharger Wear:
Can be susceptible to wear if oil maintenance is neglected; exhaust manifold cracks can occur.
Engine Misfires:
Often related to ignition coil packs, spark plugs, or fuel injectors, especially on high-mileage turbo models.
Suspension Bushings:
Front and rear suspension bushings can wear over time, leading to clunks or imprecise handling.
Power Steering Leaks:
Hoses and seals can degrade, leading to power steering fluid leaks.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors:
Established Japanese automaker with a history in rally racing and robust engineering (e.g., Lancer Evolution)
Model Evolution
First Generation Launch:
Launched in 2001 (Japan) and 2003 (International as Outlander). Designed as a compact SUV/crossover, built on a car-derived platform.
Production
Manufacturing Locations:
Primarily Japan (Mizushima Plant)
Turbo Variant Significance:
The 2.0L Turbo variant brought performance-oriented characteristics to the compact SUV segment, often associated with the enthusiast community due to the 4G63T engine's heritage.
🏆 Awards & Recognition
Recognitions
Market Reception:
Praised for its performance and practicality in the compact SUV class, especially the turbo model appealing to a wider audience than typical crossovers.
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